ENGINE UNIT REMOVAL


  1. REMOVE ENGINE HANGERS


    1. A01HV2CE01
      Text in Illustration
      *1 No. 1 Engine Hanger
      *2 No .2 Engine Hanger

      Remove the 2 bolts and 2 engine hangers.

  2. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01HTQP

      Remove the engine oil level dipstick.

    2. Remove the bolt and engine oil level dipstick guide.

    3. Remove the O-ring from the engine oil level dipstick guide.

  3. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01HULW

      Remove the 4 bolts and No. 1 exhaust manifold heat insulator.

  4. DISCONNECT NO. 1 WATER BY-PASS HOSE


    1. A01HT4Z

      Disconnect the No. 1 water by-pass hose.

  5. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY


    1. A01HVQK

      Disconnect the 2 hoses.

    2. A01HUCR

      Disconnect the throttle body connector.

    3. Disconnect the 2 water by-pass hoses from the throttle with motor body assembly.

    4. A01HVEC

      Remove the 4 bolts and the throttle body with fuel tube bracket.

    5. A01HUYL

      Remove the gasket from the intake manifold.

  6. REMOVE NO. 2 EGR PIPE


    1. A01HSB8

      Remove the 2 bolts, 2 nuts and No. 2 EGR pipe.

    2. Remove the 2 gaskets.

  7. REMOVE MANIFOLD STAY


    1. A01HW2Z

      Remove the bolt, nut and manifold stay.

  8. REMOVE NO. 2 MANIFOLD STAY


    1. A01HTM5

      Remove the bolt, nut and No. 2 manifold stay.

  9. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. A01HU5U

      Remove the 5 nuts and exhaust manifold converter sub-assembly.

    2. A01HVVH

      Remove the gasket.

  10. REMOVE EGR COOLER ASSEMBLY


    1. A01HVWW

      Disconnect the water by-pass hose.

    2. A01HVTX

      Remove the bolt and nut.

    3. A01HTND

      Separate the 2 clamps.

    4. Disconnect the No. 4 water by-pass hose and No. 6 water by-pass hose.

    5. A01HURC

      Remove the bolt, nut and separate the EGR cooler assembly from the engine.

  11. REMOVE NO. 1 EGR PIPE


    1. A01HTPJ

      Remove the 2 bolts and No. 1 EGR pipe.

  12. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY


    1. A01HT0JE02
      Text in Illustration
      *1 Green-colored Lock

      Disconnect connector B.

    2. Release the green-colored lock and disconnect connector A as shown in the illustration.

      CAUTION:

      Wear insulated gloves when performing the following steps.

      Note

      Insulate the connector by sealing it with tape.

    3. A01HSWX

      Remove the bolt and 2 nuts and compressor with motor assembly.

    4. A01HVZ0

      Using an E8 "TORX" socket, remove the 2 stud bolts.

  13. REMOVE ENGINE WATER PUMP ASSEMBLY


    1. A01HTSR

      Disconnect the harness clamp.

    2. A01HSWD

      Disconnect the connector from the engine water pump assembly.

    3. A01HULI

      Remove the 5 bolts and engine water pump assembly.

    4. Remove the gasket from the engine water pump assembly.

  14. REMOVE WATER INLET SUB-ASSEMBLY


    1. A01HVWE

      Remove the 2 bolts and water inlet sub-assembly.

    2. A01HW9M

      Remove the gasket from the water inlet sub-assembly.

  15. REMOVE WATER INLET HOUSING


    1. A01HTR3

      Remove the bolt and harness clamp bracket from the cylinder block.

    2. A01HU6Q

      Remove the bolt and harness clamp bracket from the water inlet housing.

    3. A01HT2AE01
      Text in Illustration
      *1 Bolt
      *2 Nut

      Remove the 3 bolts, nut, and water inlet housing.

    4. A01HUYH

      Remove the gasket.

    5. A01HSJZ

      Using an E8 "TORX" socket wrench, remove the stud bolt from the cylinder block.

    6. A01HU6O

      Using an E5 "TORX" socket wrench, remove the stud bolt from the water inlet housing.

  16. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET


    1. A01HSQM

      Remove the 4 bolts and No. 1 compressor mounting bracket.

  17. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A01HSZW

      Disconnect the 4 fuel injector connectors.

    2. Remove the 2 bolts, and then remove the fuel delivery pipe together with the 4 fuel injectors.

      Note

      Be careful not to drop the fuel injectors when removing the fuel delivery pipe.

    3. A01HTU7

      Remove the 2 fuel delivery spacers from the cylinder head.

    4. Remove the 4 injector vibration insulators from the cylinder head.

  18. REMOVE INTAKE MANIFOLD


    1. Remove the intake manifold from the vehicle.

    2. A01HSIJ

      Remove the gasket from the intake manifold.

    3. A01HSYT

      Remove the bolt and wire harness clamp bracket.

    4. A01HUGI

      Remove the vacuum hose from the intake manifold.

    5. A01HW42

      Remove the fuel vapor feed hose from the intake manifold.

  19. REMOVE SENSOR WIRE


    1. A01HTYO

      Disconnect the knock control sensor connector.

    2. Remove the bolt and knock control sensor wire.

  20. REMOVE IGNITION COIL ASSEMBLY


    1. A01HUHF

      Disconnect the 4 ignition coil assembly connectors.

    2. A01HULK

      Remove the 4 bolts and 4 ignition coil assemblies.