BATTERY SMART UNIT INSTALLATION


  1. INSTALL BATTERY SMART UNIT

    CAUTION:

    Wear insulated gloves.


    1. A01HTQZE01
      Text in Illustration
      *1 Battery Smart Unit
      *2 No. 2 Hybrid Vehicle Battery Shield Panel

      Install the battery smart unit together with the No. 2 hybrid vehicle battery shield panel to the side of the HV battery from the rear of the vehicle.

      Tech Tips

      When installing the battery smart unit and No. 2 hybrid vehicle battery shield panel to the vehicle, they can only be installed together.

    2. A01HSPSE01
      Text in Illustration
      *a Black Label

      Install the battery smart unit with the bolt.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note

      Check color of the label.

    3. Connect the connector.

      Note

      The connector should be connected securely.

    4. Install the No. 2 hybrid vehicle battery shield panel with the 2 bolts and nut.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    5. Connect the 3 wire harness clamps.

    6. Connect the 2 connectors.

      Note

      The connectors should be connected securely.

    7. A01HTPLE01
      Text in Illustration
      *1 Battery Cover Lock Striker
      *2 Button
      *a Push

      Install the battery cover lock striker, then push the button to lock it.

  2. INSTALL BATTERY COOLING BLOWER ASSEMBLY

    Note


    • Be sure not to touch the fan part of the battery cooling blower assembly.

    • Do not lift the battery cooling blower assembly using the wire harness.


    1. Install the battery cooling blower assembly with the 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect the connector.

  3. INSTALL NO. 2 HYBRID BATTERY INTAKE DUCT


    1. Engage the 2 claws to install the No. 2 hybrid battery intake duct.

    2. Install the clip.

      Note

      Ensure that the duct is installed securely.

  4. INSTALL NO. 2 HYBRID VEHICLE BATTERY UPPER COVER BRACKET


    1. Install the No. 2 hybrid vehicle battery upper cover bracket with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  5. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT


    1. Install the No. 1 hybrid battery intake duct with the 3 clips.

      Note

      Ensure that the duct is installed securely.

  6. INSTALL REAR SIDE SEATBACK ASSEMBLY LH


    1. Engage the hook to install the rear side seatback assembly LH.

    2. Install the 2 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    3. Connect the connector.

    4. Connect the rear seat outer belt to the rear seat shoulder belt guide LH.

  7. INSTALL REAR SEATBACK ASSEMBLY


    1. Lift the rear seat back assembly LH.

    2. A01HW28

      Engage the guide and claw to install the No. 2 room partition cover.

    3. Connect the rear seat outer belt to the rear seat center shoulder belt guide.

    4. Lift the rear seat back assembly RH.

  8. INSTALL REAR SEAT CUSHION LOCK HOOK


    1. A01HUP6

      Engage the claw to install a new rear seat cushion lock hook.

      Note

      Rear seat cushion lock hooks must not be reused.

      Tech Tips

      Use the same procedure for the RH side and the LH side.

  9. INSTALL REAR SEAT CUSHION ASSEMBLY


    1. Place the rear seat cushion assembly in the cabin.

      Note

      Be careful not to damage the vehicle body.

    2. A01HSZN

      Engage the 2 hooks of the seat cushion to the vehicle body as shown in the illustration.

    3. Confirm that the seat cushion is firmly installed.

      Note

      When installing the seat cushion, make sure that the seat belt buckles are not under the seat cushion.

  10. INSTALL SERVICE PLUG GRIP

    Click here