HYBRID CONTROL SYSTEM, Diagnostic DTC:P0AE7-224

DTC Code DTC Name
P0AE7-224 Hybrid Battery Precharge Contactor Control Circuit High

DESCRIPTION

Refer to the description for DTC P0AE6-225 Click here.

DTC No. INF Code DTC Detection Condition Trouble Area
P0AE7 224 Open or +B short in SMRP circuit

  • Wire harness or connector

  • Hybrid battery junction block assembly

  • Power management control ECU

WIRING DIAGRAM

Refer to the wiring diagram for DTC P0AE6-225 Click here.

INSPECTION PROCEDURE

CAUTION:


  • Before inspecting the high-voltage system or disconnecting the low voltage connector of the inverter with converter assembly, take safety precautions such as wearing insulated gloves and removing the service plug grip to prevent electrical shocks. After removing the service plug grip, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.

  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work Click here.

    Tech Tips

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

Note

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Click here.

Tech Tips

If P0AE7-224 is stored, the vehicle cannot be started.

PROCEDURE


  1. READ VALUE USING TECHSTREAM (SMRP STATUS)


    1. Connect the Techstream to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Data List / SMRP Status.

    4. Read the Data List.

      OK
      Tester Display Switch Condition Specified Condition
      SMRP Status Power switch on (IG) OFF

    5. Turn the power switch off.


    NG

    CHECK HARNESS AND CONNECTOR (SMRP VOLTAGE) Click here

    OK

  2. CHECK CONNECTOR CONNECTION CONDITION (POWER MANAGEMENT CONTROL ECU CONNECTOR)


    1. A01HTUV

      Check the connector connections and contact pressure of the relevant terminals for the power management control ECU connectors Click here.

      OK
      The connectors are connected securely and there are no contact pressure problems.

    NG

    CONNECT SECURELY

    OK

  3. CHECK CONNECTOR CONNECTION CONDITION (HYBRID BATTERY JUNCTION BLOCK ASSEMBLY CONNECTOR)

    CAUTION:

    Be sure to wear insulated gloves.


    1. Check that the service plug grip is not installed.

      Note

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.

    2. Remove the No. 4 hybrid battery shield panel Click here.

    3. A01HSZO

      Check the connector connections and contact pressure of the relevant terminals for the hybrid battery junction block assembly connector Click here.

      OK
      The connector is connected securely and there are no contact pressure problems.

    4. Install the No. 4 hybrid battery shield panel.


    NG

    CONNECT SECURELY

    OK

    CHECK FOR INTERMITTENT PROBLEMS Click here

  4. CHECK HARNESS AND CONNECTOR (SMRP VOLTAGE)


    1. Turn the power switch on (IG).

    2. A01HVP3E24
      Text in Illustration
      *a

      Component with harness connected

      (Power Management Control ECU)

      Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Switch Condition Specified Condition
      I3-3 (SMRP) - Body ground Power switch on (IG) Below 1 V

    3. Turn the power switch off.


    NG

    CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - BODY GROUND) Click here

    OK

  5. CHECK CONNECTOR CONNECTION CONDITION (POWER MANAGEMENT CONTROL ECU CONNECTOR)


    1. A01HTUV

      Check the connector connections and contact pressure of the relevant terminals for the power management control ECU connectors Click here.

      OK
      The connectors are connected securely and there are no contact pressure problems.

    NG

    CONNECT SECURELY

    OK

    REPLACE POWER MANAGEMENT CONTROL ECU Click here

  6. CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - BODY GROUND)


    1. Disconnect connector I3 from the power management control ECU.

    2. A01HW1BE61
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to Power Management Control ECU)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      I3-3 (SMRP) - Body ground Power switch off 112 to 274 Ω

    3. Connect the power management control ECU connector.


    NG

    CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - HYBRID BATTERY JUNCTION BLOCK ASSEMBLY) Click here

    OK

  7. CHECK HARNESS AND CONNECTOR (SHORT TO POWER SUPPLY WIRES)

    CAUTION:

    Be sure to wear insulated gloves.


    1. Check that the service plug grip is not installed.

      Note

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.

    2. A01HV86E01
      Text in Illustration
      *1 No. 2 Engine Room Relay Block
      *2 PM IGCT Fuse

      Remove the PM IGCT fuse from the No. 2 engine room relay block.

    3. A01HV2KE01
      Text in Illustration
      *1 Engine Room Relay Block and Junction Block Assembly
      *2 AM2 Fuse

      Remove the AM2 fuse from the engine room relay block and junction block assembly.

    4. A01HVL0E01
      Text in Illustration
      *1 Instrument Panel Junction Block Assembly
      *2 ECU-IG2 NO. 1 Fuse

      Remove the ECU-IG2 NO. 1 fuse from the instrument panel junction block assembly.

    5. Remove the No. 4 hybrid battery shield panel Click here.

    6. A01HSZOE01

      Disconnect connector O9 from the hybrid battery junction block assembly.

    7. Disconnect all the connectors from the power management control ECU.

    8. A01HSQ1E45
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to Power Management Control ECU)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      I3-3 (SMRP) - A38-2 (+B2) Power switch off 10 kΩ or higher
      I3-3 (SMRP) - A39-5 (+B1) Power switch off 10 kΩ or higher
      I3-3 (SMRP) - I3-1 (AM22) Power switch off 10 kΩ or higher
      I3-3 (SMRP) - I4-7 (AM21) Power switch off 10 kΩ or higher
      I3-3 (SMRP) - A39-6 (MREL) Power switch off 10 kΩ or higher
      I3-3 (SMRP) - A39-1 (IG2) Power switch off 10 kΩ or higher
      I3-3 (SMRP) - I4-1 (ACCD) Power switch off 10 kΩ or higher
      I3-3 (SMRP) - I4-2 (IG1D) Power switch off 10 kΩ or higher
      I3-3 (SMRP) - A39-2 (IG2D) Power switch off 10 kΩ or higher
      I3-3 (SMRP) - I3-14 (SPDI) Power switch off 10 kΩ or higher
      I3-3 (SMRP) - A38-16 (GI) Power switch off 10 kΩ or higher

    9. Connect the power management control ECU connectors.

    10. Connect the hybrid battery junction block assembly connector.

    11. Install the No. 4 hybrid battery shield panel.

    12. Install the PM IGCT fuse, AM2 fuse and ECU-IG2 NO. 1 fuse.


    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

    REPLACE POWER MANAGEMENT CONTROL ECU Click here

  8. CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - HYBRID BATTERY JUNCTION BLOCK ASSEMBLY)

    CAUTION:

    Be sure to wear insulated gloves.


    1. Check that the service plug grip is not installed.

      Note

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.

    2. Remove the No. 4 hybrid battery shield panel Click here.

    3. Disconnect connector O9 from the hybrid battery junction block assembly.

    4. Disconnect connector I3 from the power management control ECU.

    5. A01HSGHE03
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to Power Management Control ECU)
      *b

      Rear view of wire harness connector

      (to Hybrid Battery Junction Block Assembly)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)
      Tester Connection Switch Condition Specified Condition
      I3-3 (SMRP) - O9-4 (SMRP) Power switch off Below 1 Ω
      Standard Resistance (Check for Short)
      Tester Connection Switch Condition Specified Condition
      I3-3 (SMRP) and O9-4 (SMRP) - Body ground and other terminals Power switch off 10 kΩ or higher

    6. Connect the power management control ECU connector.

    7. Connect the hybrid battery junction block assembly connector.

    8. Install the No. 4 hybrid battery shield panel.


    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  9. CHECK HARNESS AND CONNECTOR (HYBRID BATTERY JUNCTION BLOCK ASSEMBLY - BODY GROUND)

    CAUTION:

    Be sure to wear insulated gloves.


    1. Check that the service plug grip is not installed.

      Note

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.

    2. Remove the No. 4 hybrid battery shield panel Click here.

    3. Disconnect connector O9 from the hybrid battery junction block assembly.

    4. A01HT5AE01
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to Hybrid Battery Junction Block Assembly)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      O9-2 (GND) - Body ground Power switch off Below 1 Ω

    5. Connect the hybrid battery junction block assembly connector.

    6. Install the No. 4 hybrid battery shield panel.


    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  10. INSPECT HYBRID BATTERY JUNCTION BLOCK ASSEMBLY (SMRP)

    CAUTION:

    Be sure to wear insulated gloves.


    1. Check that the service plug grip is not installed.

      Note

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.

    2. Remove the hybrid battery junction block assembly Click here.

    3. A01HUDUE09
      Text in Illustration
      *a

      Component without harness connected

      (Hybrid Battery Junction Block Assembly)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      O9-4 (SMRP) - O9-2 (GND) -40 to 80 °C (-40 to 176°F) 112 to 274 Ω

    4. Install the hybrid battery junction block assembly.


    NG

    REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY Click here

    OK

    CHECK FOR INTERMITTENT PROBLEMS Click here