2AR-FXE ENGINE MECHANICAL TORQUE SPECIFICATIONS

CAMSHAFT
Part Tightened N*m kgf*cm ft.*lbf
Camshaft bearing cap x Camshaft housing sub-assembly 16 163 12
Camshaft housing sub-assembly x Cylinder head sub-assembly 27 275 20
Camshaft timing gear assembly x Camshaft 85 867 63
Camshaft timing sprocket x No. 2 camshaft 85 867 63
No. 1 chain tensioner assembly x Cylinder block sub-assembly 10 102 7
Timing chain cover plate x Timing chain cover sub-assembly 10 102 7
Inverter reserve tank assembly x Body 10 102 7
No. 2 engine room relay block x Body 8.0 82 71 in.*lbf
Engine wire x Engine Bolt A 8.0 82 71 in.*lbf
Bolt B 10 102 7
Nut 8.0 82 71 in.*lbf
CYLINDER HEAD GASKET
Part Tightened N*m kgf*cm ft.*lbf
Cylinder head sub-assembly x Cylinder block sub-assembly 1st 36 367 27
2nd 36 367 27
3rd Turn 90° Turn 90° Turn 90°
4th Turn 90° Turn 90° Turn 90°
Camshaft bearing cap x Camshaft housing sub-assembly 16 163 12
Camshaft housing sub-assembly x Cylinder head sub-assembly 27 275 20
Camshaft timing gear assembly x Camshaft 85 867 63
Camshaft timing sprocket x No. 2 camshaft 85 867 63
No. 1 chain vibration damper x Cylinder block sub-assembly 21 214 15
Chain tensioner slipper x Cylinder head sub-assembly 21 214 15
No. 1 chain tensioner assembly x Cylinder block sub-assembly 10 102 7
Timing chain guide x Camshaft housing sub-assembly 21 214 15
FRONT CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
Crankshaft pulley x Crankshaft 260 2651 192
REAR CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
Flywheel sub-assembly x Crankshaft 130 1326 96
Transmission input damper assembly x Flywheel sub-assembly 30 306 22
ENGINE ASSEMBLY
Part Tightened N*m kgf*cm ft.*lbf
Engine mounting bracket RH x Cylinder block sub-assembly 54 551 40
Engine mounting insulator LH x Front frame assembly 99 1010 73
Engine mounting insulator RH x Front frame assembly 99 1010 73
Front engine mounting insulator x Front frame assembly 58 591 43
Engine mounting insulator LH x Automatic transaxle assembly 95 969 70
Engine mounting insulator RH x Engine mounting bracket RH 95 969 70
Front engine mounting insulator x Front engine mounting bracket 87 887 64
Drive shaft bearing bracket x Cylinder block sub-assembly 64 653 47
Frame side rail plates RH and LH x Body Bolt A 85 867 62
Bolt B 32 326 24
Front suspension member rear braces RH and LH x Body Bolt C 85 867 62
Bolt D 32 326 24
Engine moving control rod x Engine mounting bracket RH 38 387 28
Engine moving control rod x Engine moving control rod bracket without SST 52 530 38
with SST 33 337 28
No. 2 engine mounting stay RH x Engine moving control rod bracket 38 387 28
No. 2 engine mounting stay RH x Camshaft housing sub-assembly 38 387 28
Earth wire x Engine moving control rod bracket 8.0 82 71 in.*lbf
Engine wire x Engine room relay block 8.0 82 71 in.*lbf
Engine moving control rod x Body 38 387 28
Transmission control cable x Control shaft lever 15 153 11
Inlet air cleaner assembly x Body 8.0 82 71 in.*lbf
Air cleaner case sub-assembly x No. 2 air cleaner bracket 5.0 51 44 in.*lbf
ENGINE UNIT
Part Tightened N*m kgf*cm ft.*lbf
Engine balancer assembly x Stiffening crankcase 24 245 18
Stud bolt x Stiffening crankcase assembly Stud bolt A 9.5 97 84 in.*lbf
Stud bolt B 4.0 41 35 in.*lbf
Stiffening crankcase assembly x Cylinder block sub-assembly Bolt A 24 245 18
except Bolt A 43 438 32
No. 1 oil pan baffle plate x Stiffening crankcase assembly 10 102 7
Oil strainer sub-assembly x Stiffening crankcase assembly 9.0 92 80
Oil pan sub-assembly x Stiffening crankcase 10 102 7
Oil pan drain plug x Oil pan sub-assembly 40 408 30
Stud bolt x Camshaft housing sub-assembly 9.0 92 80 in.*lbf
Timing chain cover plate x Timing chain cover sub-assembly 10 102 7
Timing chain cover tight plug x Timing chain cover sub-assembly 30 306 22
Stud bolt x Cylinder head cover sub-assembly 5.0 51 44 in.*lbf
Cylinder head cover sub-assembly x Camshaft housing sub-assembly 12 122 9
Crankshaft pulley x Crankshaft 260 2651 192
Separator case x Ventilation case sub-assembly 10 102 7
Ventilation case sub-assembly x Cylinder block sub-assembly 21 214 15
Engine cover joint x Cylinder head cover sub-assembly and Camshaft housing sub-assembly 10 102 7
Sensor wire x Cylinder block sub-assembly 21 214 15
No. 1 compressor mounting bracket x Cylinder block sub-assembly and Stiffening crankcase assembly 25 255 18
Stud bolt x Water inlet housing 8.0 82 71 in.*lbf
Stud bolt x Cylinder block sub-assembly 15 153 11
Water inlet housing x Cylinder block sub-assembly 43 438 32
Harness clamp bracket x Water inlet housing 10 102 7
Harness clamp bracket x Cylinder block sub-assembly 8.0 82 71 in.*lbf
Water inlet sub-assembly x Water inlet housing 10 102 7
Engine water pump assembly x Water inlet sub-assembly 21 214 15
No. 1 egr pipe x Cylinder block 21 214 15
Egr cooler assembly x No. 1 egr pipe 21 214 15
Engine oil level dipstick guide x Water inlet housing 10 102 7
No. 1 and No. 2 engine hanger x Cylinder head sub-assembly 43 438 32
CYLINDER HEAD
Part Tightened N*m kgf*cm ft.*lbf
Stud bolt x Cylinder head sub-assembly 9.0 92 80 in.*lbf
No. 1 straight screw plug x Cylinder head sub-assembly 44 449 32
No. 2 straight screw plug x Cylinder head sub-assembly 78 795 58
CYLINDER BLOCK
Part Tightened N*m kgf*cm ft.*lbf
Stud bolt x Cylinder block sub-assembly 9.0 92 80 in.*lbf
No. 2 oil nozzle sub-assembly x Cylinder block sub-assembly 10 102 7
No. 1 oil nozzle sub-assembly x Cylinder block sub-assembly 10 102 7
Crankshaft bearing cap x Cylinder block sub-assembly 1st 20 204 15
2nd 40 408 30
3rd Turn 90° Turn 90° Turn 90°
Connecting rod cap x Connecting rod sub-assembly 1st 40 408 30
2nd Turn 90° Turn 90° Turn 90°