REAR DOOR WINDOW FRAME MOULDING INSTALLATION


  1. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING


    1. A01EJRME01

      Engage the guide and install the rear door upper window frame moulding to the door frame.

    2. Using an air riveter or hand riveter with a nose piece, install the rear door upper window frame moulding with 5 new rivets.

      Tech Tips


      • Tighten the 5 rivets in the order shown in the illustration.

      • If the rivet cannot be cut, pull it once and cut it.

      Note

      A01EJNCE01

      • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A01EJOOE01

        Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

      • A01EKDVE08

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

  2. INSTALL REAR DOOR REAR WINDOW FRAME MOULDING


    1. A01ELUOE01

      Engage the guide and install the rear door rear window frame moulding to the door frame.

    2. Using an air riveter or hand riveter with a nose piece, install the rear door rear window frame moulding with 3 new rivets.

      Tech Tips


      • Tighten the 3 rivets in the order shown in the illustration.

      • If the rivet cannot be cut, pull it once and cut it.

      Note

      A01EJNCE01

      • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A01EJOOE01

        Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

      • A01EKDVE08

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

  3. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING

    Tech Tips

    When installing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or rear door front window frame moulding excessively.


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. A01EJD7E01

      Clean the rear door front window frame moulding (if reusing the rear door front window frame moulding).

      Item Dimension
      A 0.4 mm (0.0157 in.)
      B 8.0 mm (0.315 in.)
      C 0.8 mm (0.0315 in.)
      D 5.0 mm (0.197 in.)

      1. Using a heat light, heat the rear door front window frame moulding.

      2. Remove the double-sided tape from the rear door front window frame moulding.

      3. Wipe off any tape adhesive residue with cleaner.

      4. Apply new double-sided tape to the rear door front window frame moulding.

    3. A01ELR1E01
      Text in Illustration
      *1 Double-sided Tape

      Install the rear door front window frame moulding.


      1. Using a heat light, heat the vehicle body and rear door front window frame moulding.

      2. Remove the peeling paper from the face of the rear door front window frame moulding.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. Install the rear door front window frame moulding with the clip.

  4. INSTALL REAR DOOR BELT MOULDING


    1. A01EJM1

      Engage the 5 claws to install the rear door belt moulding.

  5. INSTALL REAR DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal and the rear power window regulator motor connector.

    2. Connect the power window regulator switch assembly and move the rear door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the power window regulator switch assembly and the rear power window regulator motor connector.

    4. Disconnect the cable from the negative (-) battery terminal.

    5. A01ELPOE01

      Insert the rear door glass sub-assembly into the rear door panel along the rear door glass run as indicated by the arrows, in the order shown in the illustration.

    6. A01EJMB

      Install the rear door glass sub-assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    7. A01EK54

      Install the hole plug.

  6. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


    1. Install the temporary bolt to the rear door window division bar sub-assembly.

    2. A01EL0LE01
      Text in Illustration
      *1 Temporary Bolt

      Temporarily install the rear door window division bar sub-assembly.

    3. Install the 2 screws.

    4. Tighten the temporary bolt and bolt to install the rear door window division bar sub-assembly.

    5. A01EKAX

      Install the hole plug.

  7. INSTALL REAR DOOR GLASS RUN


    1. A01EJ8N

      Install the rear door glass run.

  8. INSTALL REAR DOOR WEATHERSTRIP


    1. A01EJ4C

      Engage the 21 clips and install the rear door weatherstrip.

  9. INSTALL REAR DOOR CHECK ASSEMBLY


    1. Apply MP grease to the sliding areas of the rear door check assembly.

    2. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    3. A01EJQM

      Install the rear door check assembly with the bolt and 2 nuts.

      Torque:
      Bolt
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      Nut
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  10. INSTALL REAR DOOR SERVICE HOLE COVER


    1. Apply butyl tape to the rear door panel.

    2. A01EMQME01
      Text in Illustration
      *1 Reference Point

      Pass the rear door lock remote control cable, rear door inside locking cable and each connector through a new rear door service hole cover.

    3. Attach the rear door service hole cover according to the reference points on the rear door panel.

      Note

      Securely install the rear door service hole cover preventing wrinkles and air bubbles.

    4. Connect the 2 connectors.

    5. Engage the 2 clamps.

  11. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A01EM92

      Connect the rear door lock remote control cable assembly and rear door inside locking cable assembly to the rear door inside handle.

    2. A01EKW8

      Engage the 2 claws and install the rear door inside handle sub-assembly to the rear door trim board sub-assembly.

  12. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. for 13 Speakers:


      1. Connect the connector.

    2. A01EL1B

      Engage the 8 clips and install the rear door trim board sub-assembly.

    3. Install the 2 screws.

  13. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. Connect the connector.

    2. A01EKM2

      Engage the 2 clips and 5 claws, and install the rear power window regulator switch assembly with rear door armrest base panel.

  14. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A01EM4J

      Engage the 3 claws and install the rear door inside handle bezel plug.

  15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  16. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here