FRONT DOOR WINDOW FRAME MOULDING INSTALLATION


  1. INSTALL FRONT DOOR FRONT WINDOW FRAME MOULDING


    1. A01EKHME01

      Engage the front door front window frame moulding to the door frame.

    2. Using an air riveter or hand riveter with a nose piece, install the front door front window frame moulding with 2 new rivets.

      Tech Tips


      • Tighten the 2 rivets in the order shown in the illustration.

      • If the rivet cannot be cut, pull it once and cut it.

      Note

      A01EJNCE01

      • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A01EJOOE01

        Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

      • A01EKDVE08

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

  2. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING


    1. A01EKYBE01

      Engage the guide and front door upper window frame moulding to the door frame.

    2. Using an air riveter or hand riveter with a nose piece, install the front door upper window frame moulding with 6 new rivets.

      Tech Tips


      • Tighten the 6 rivets in the order shown in the illustration.

      • If the rivet cannot be cut, pull it once and cut it.

      Note

      A01EJNCE01

      • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A01EJOOE01

        Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

      • A01EKDVE08

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

  3. INSTALL FRONT DOOR PANEL SUB-ASSEMBLY


    1. A01ELMHE01

      Install the front door panel sub-assembly with the 4 bolts <B>.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }

      Note

      To prevent damage, when installing the front door panel sub-assembly, make sure that there are enough people available to hold it securely.

    2. Apply adhesive to the threads of the bolt <A>.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    3. Engage the front door check assembly with the bolt <A>.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
    4. A01EKVQE01

      Using a brush, apply anti-rust coating to the front door hinge assembly as shown in the illustration.

    5. Connect each connector.

  4. INSTALL COWL SIDE TRIM SUB-ASSEMBLY


    1. A01EJEA

      Engage the 2 clips to install the cowl side trim sub-assembly LH.

    2. Install the clip.

  5. INSTALL FRONT DOOR SCUFF PLATE


    1. A01ELE9

      Engage the guide, 3 clips and the 7 claws to install the front door scuff plate LH.

  6. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING

    Tech Tips

    When installing the front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or front door rear window frame moulding excessively.


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Clean the front door rear window frame moulding (if reusing the front door rear window frame moulding).


      1. Using a heat light, heat the front door rear window frame moulding.

      2. Remove the double-sided tape from the front door rear window frame moulding.

      3. Wipe off any tape adhesive residue with cleaner.

      4. A01EKP3E01

        Apply new double-sided tape to the front door rear window frame moulding.

        Item Dimension
        A 0.8 mm (0.0315 in.)
        B 5.0 mm (0.197 in.)
    3. A01EMPTE01
      Text in Illustration
      *1 Double-sided Tape

      Install the front door rear window frame moulding.


      1. Using a heat light, heat the vehicle body and front door rear window frame moulding.

      2. Remove the peeling paper from the face of the front door rear window frame moulding.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. Install the front door rear window frame moulding with the clip.

  7. CONNECT FRONT DOOR WEATHERSTRIP


    1. A01EJ6D

      Engage the 2 clips and connect the front door weatherstrip.

  8. INSTALL FRONT DOOR BELT MOULDING


    1. A01EM4W

      Engage the 5 claws to install the front door belt moulding.

    2. Install the clip.

  9. INSTALL FRONT DOOR GLASS RUN


    1. A01EKS1

      Install the front door glass run.

  10. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal.

    2. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the cable from the negative (-) battery terminal and power window regulator master switch assembly.

    4. A01EJ1IE01

      Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows, in the order shown in the illustration.

    5. A01EIRD

      Install the front door glass sub-assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  11. INSTALL FRONT DOOR SERVICE HOLE COVER


    1. Apply butyl tape to the front door panel.

    2. A01EJ06E01
      Text in Illustration
      *1 Reference Point

      Pass the front door lock remote control cable assembly and front door inside locking cable assembly through a new front door service hole cover.

    3. Attach the front door service hole cover according to the reference points on the front door panel.

      Note

      Securely install the front door service hole cover preventing wrinkles and air bubbles.

    4. Engage the clamp.

    5. Install the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  12. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY


    1. Install the front No. 1 speaker assembly with the 4 bolts.

    2. Connect the connector.

  13. INSTALL DOOR SIDE AIRBAG SENSOR


    1. Check that the ignition switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. A01EJ32

      Insert the pin (stopper) into the door hole and install the door side airbag sensor to the vehicle with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Note


      • If the door side airbag sensor has been dropped, or there are any cracks, dents or other defects in the case or connector, replace it with a new one.

      • When installing the door side airbag sensor, be careful that the SRS wiring does not interfere with or is not pinched between other parts.

      • Make sure that the pin (stopper) is securely inserted into the door hole.

      • Tighten the bolt while holding the door side airbag sensor because the door side airbag sensor pin (stopper) is easily damaged.

    4. Connect the connector to the door side airbag sensor.

      Note

      When connecting the airbag connector, take care not to damage the airbag wire harness.


      1. Before connecting the connector, check that the position of the white housing lock is correct as shown in the illustration.

        A01EMFAE01

      2. Be sure to engage the connectors until they are locked (When locking, make sure that a click sound can be heard).

        A01EKSTE09

        Tech Tips

        When engaged, the white housing lock will slide. Be sure not to hold the white housing lock and part (A), as it may result in an insecure fit.

    5. Check that there is no looseness in the installation parts of the door side airbag sensor.

  14. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A01EJRF

      Connect the front door lock remote control cable assembly and front door inside locking cable assembly to the front door inside handle.

    2. A01EKW8

      Engage the 2 claws and install the front door inside handle sub-assembly to the rear door trim board sub-assembly.

  15. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. A01EJLK

      Engage the 10 clips and install the front door trim board sub-assembly.

    2. Install the 2 screws.

  16. INSTALL COURTESY LIGHT ASSEMBLY


    1. Connect the connector.

    2. A01EK5PE01

      Engage the claw to install the courtesy light assembly.

  17. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. A01EL08

      Connect the connector.

    2. Engage the 2 clips and 4 claws, and install the power window regulator master switch assembly with front door armrest base panel.

  18. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. A01EM97

      Connect the connector.

    2. Engage the 2 clips and 4 claws, and install the power window regulator switch assembly with front door armrest base panel.

  19. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. A01ELD2

      Engage the 3 claws and install the front door inside handle bezel plug.

  20. INSPECT FRONT DOOR


    1. Check that the clearance measurements of areas *1 through *23 are within each standard range.

      A01EMNTE01
      Standard Clearance
      Area Measurement Area Measurement
      *1 3.0 to 7.0 mm (0.118 to 0.276 in.) *13 3.0 to 6.0 mm (0.118 to 0.236 in.)
      *2 -1.0 to 3.0 mm (-0.0394 to 0.118 in.) *14 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
      *3 3.5 to 6.5 mm (0.138 to 0.256 in.) *15 3.2 to 7.2 mm (0.126 to 0.283 in.)
      *4 0.3 to 3.3 mm (0.0118 to 0.130 in.) *16 -2.0 to 2.0 mm (-0.0787 to 0.0787 in.)
      *5 3.5 to 6.5 mm (0.138 to 0.256 in.) *17 9.3 to 13.3 mm (0.366 to 0.524 in.)
      *6 1.3 to 4.3 mm (0.0511 to 0.169 in.) *18 3.2 to 7.2 mm (0.126 to 0.283 in.)
      *7 3.5 to 6.5 mm (0.138 to 0.256 in.) *19 -2.0 to 2.0 mm (-0.0787 to 0.0787 in.)
      *8 1.2 to 4.2 mm (0.0472 to 0.165 in.) *20 3.0 to 6.0 mm (0.118 to 0.236 in.)
      *9 3.5 to 6.5 mm (0.138 to 0.256 in.) *21 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
      *10 0.6 to 3.6 mm (0.0236 to 0.141 in.) *22 3.0 to 6.0 mm (0.118 to 0.236 in.)
      *11 2.5 to 6.5 mm (0.0984 to 0.256 in.) *23 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
      *12 -2.0 to 2.0 mm (-0.0787 to 0.0787 in.) - -

  21. ADJUST FRONT DOOR


    1. A01EJT8

      Using SST, loosen the hinge bolts on the vehicle body and adjust the door position.

      SST
      09812-00010

    2. Tighten the hinge bolts on the vehicle body after the adjustment.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }

    3. Loosen the hinge bolts on the door and adjust the door position.

    4. Tighten the hinge bolts on the door after the adjustment.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }
    5. A01EK4G

      Using a T40 "TORX" socket wrench, slightly loosen the striker mounting screws.

    6. Using a brass bar and a hammer, hit the striker to adjust its position.

    7. Using a T40 "TORX" socket wrench, tighten the striker mounting screws after the adjustment.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

  22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  23. INSPECT SRS WARNING LIGHT

    Click here

  24. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here