FRONT DOOR WINDOW FRAME MOULDING REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. A01EK9L

      Using a moulding remover, disengage the 3 claws and remove the front door inside handle bezel plug.

  3. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. A01EIR0

      Using a moulding remover, disengage the 2 clips and 4 claws.

    2. Disconnect the connector and remove the power window regulator master switch assembly with front door armrest base panel.

  4. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. A01EIOQ

      Using a moulding remover, disengage the 2 clips and 4 claws.

    2. Disconnect the connector and remove the power window regulator switch assembly with front door armrest base panel.

  5. REMOVE COURTESY LIGHT ASSEMBLY


    1. A01EIV1E01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver wrapped with protective tape, disengage the claw.

    2. Disconnect the connector and remove the courtesy light assembly.

  6. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. A01EMLF

      Remove the 2 screws.

    2. Using a clip remover, disengage the 10 clips.

    3. Pull out the front door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.

    4. Raise the front door trim board sub-assembly and remove the front door trim board sub-assembly together with the front door inner glass weatherstrip.

    5. A01EKW8

      Disengage the 2 claws and disconnect the front door inside handle sub-assembly.

  7. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A01EMBT

      Disconnect the front door lock remote control cable and front door inside locking cable, and remove the front door inside handle sub-assembly.

  8. REMOVE DOOR SIDE AIRBAG SENSOR


    1. Check that the ignition switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. Disconnect the connector.

      Note

      When disconnecting the airbag connector, take care not to damage the airbag wire harness.


      1. Push down the white housing lock and slide the yellow CPA. (At this time, the connector cannot be disconnected yet.)

        A01ELCTE09

      2. Push down the white housing lock again and disconnect the connector.

        Tech Tips

        Do not push down part (A) shown in the illustration when disconnecting.

      3. After disconnecting the connector, check that the position of the white housing lock is correct as shown in the illustration.

        A01EJ7FE02
    4. A01EJ32

      Remove the bolt and door side airbag sensor.

      Note

      Loosen the bolt while holding the door side airbag sensor because the door side airbag sensor pin (stopper) is easily damaged.

  9. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY


    1. A01EJVO

      Disconnect the connector.

    2. Remove the 4 bolts and the front No. 1 speaker assembly.

  10. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. A01EMH2

      Disengage the clamp.

    2. Remove the bolt.

    3. Remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  11. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal.

    2. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the cable from the negative (-) battery terminal and power window regulator master switch assembly.

    4. A01EIRD

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the door glass to fall.

    5. A01EM3NE01

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the door glass.

  12. REMOVE FRONT DOOR GLASS RUN


    1. A01EKS1

      Remove the front door glass run.

  13. REMOVE FRONT DOOR BELT MOULDING


    1. A01EK3NE01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the front door belt moulding.

    2. A01EM4W

      Using a clip remover, remove the clip.

    3. Using a screwdriver, disengage the 5 claws and remove the front door belt moulding.

  14. DISCONNECT FRONT DOOR WEATHERSTRIP


    1. A01EJ6D

      Using a clip remover, disengage the 2 clips and remove the upper part of the front door weatherstrip to the extent that allows removal of the front door window frame moulding.

  15. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

    Tech Tips

    When removing the front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or moulding excessively.


    1. Using a heat light, heat the front door rear window frame moulding.

    2. A01EMPVE01
      Text in Illustration
      *1 Double-sided Tape

      Using a moulding remover, remove the clip and front door rear window frame moulding.

  16. REMOVE FRONT DOOR SCUFF PLATE


    1. A01ELE9

      Disengage the 3 clips, 7 claws and guide, and remove the front door scuff plate LH.

  17. REMOVE COWL SIDE TRIM SUB-ASSEMBLY


    1. A01EJEA

      Remove the clip.

    2. Disengage the 2 clips and remove the cowl side trim sub-assembly LH.

  18. REMOVE FRONT DOOR PANEL SUB-ASSEMBLY


    1. Disconnect each connector.

    2. A01ELMHE01

      Remove the bolt <A> and disengage the front door check assembly.

    3. Remove the 4 bolts <B> and front door panel sub-assembly.

      Note

      To prevent damage, when removing the front door panel sub-assembly, make sure that there are enough people available to hold it securely.

  19. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING


    1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.

    2. A01ELQZE01

      Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      Item Dimension
      A 5.0 mm (0.197 in.)

      Note

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 6 rivets.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.

      • Be careful of the drilled rivets, as they may be hot.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

    5. Disengage the guide and remove the front door upper window frame moulding from the door frame.

  20. REMOVE FRONT DOOR FRONT WINDOW FRAME MOULDING


    1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.

    2. A01EM9KE01

      Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      Item Dimension
      A 5.0 mm (0.197 in.)

      Note

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 2 rivets.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.

      • Be careful of the drilled rivets, as they may be hot.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

    5. Disengage the guide and remove the front door front window frame moulding from the door frame.