BACK DOOR REASSEMBLY


  1. INSTALL NO. 3 ANTENNA CORD SUB-ASSEMBLY


    1. Pass the washer hose through the No. 3 antenna cord sub-assembly.

    2. A01EKJ9

      Pass the No. 3 antenna cord sub-assembly with washer hose through the vehicle body as shown in the illustration.

    3. Engage the 2 claws.

    4. Connect the grommet to the back door.

    5. Engage the 4 clamps.

      A01EIPKE01
      Text in Illustration
      *1 Clamp *2 Grommet

    6. Connect the connector and engage the clamp.

    7. Engage the 7 clamps.

      A01ELN4E01
      Text in Illustration
      *1 Clamp *2 Hook
      *3 Washer Hose - -

    8. Engage the 4 hooks to connect the washer hose.

    9. A01EJBA

      Connect the 2 connectors.

    10. A01ELKAE01
      Text in Illustration
      *1 Flat Area

      Set the position of the grommet as shown in the illustration.

      Tech Tips

      Flat area to be oriented outside the vehicle.

  2. INSTALL ROOF HEADLINING ASSEMBLY

    Tech Tips

    Refer to the procedure from Install Roof Headlining Assembly Click here.

  3. INSTALL REAR WIPER MOTOR AND BRACKET ASSEMBLY


    1. A01EJS5

      Install the rear wiper motor and bracket assembly with the 3 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    2. Connect the connector.

  4. INSTALL REAR WIPER MOTOR GROMMET


    1. A01EKISE02
      Text in Illustration
      *1 MP grease

      Apply MP grease to the entire surface of the wiper motor grommet lip.

      Tech Tips

      Make sure that the hole does not get clogged with grease and the grooves on the lip are filled with grease.

    2. A01ELPKE01

      Install the rear wiper motor grommet with the position mark facing upward as shown in the illustration.

  5. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY


    1. Stop the wiper motor at the automatic stop position.

    2. When reusing the rear wiper arm and blade assembly:


      1. A01EM7QE02
        Text in Illustration
        *1 Wiper Arm Serration

        Clean the wiper arm serrations.

    3. When reusing the rear wiper motor and bracket assembly:


      1. A01EJPFE02
        Text in Illustration
        *1 Wire Brush
        *2 Wiper Pivot Serration

        Clean the wiper pivot serrations with a wire brush.

    4. A01EMMCE01
      Text in Illustration
      *1 Ceramic Hard Line

      Install the rear wiper arm and blade assembly with the nut to the position shown in the illustration.

      Standard Measurement
      Area Dimension
      A 7.5 mm (0.295 in.)
      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    5. Operate the rear wiper while spraying washer fluid onto the back door glass. Make sure that the rear wiper functions properly and the wiper does not come into contact with the vehicle body.

  6. INSTALL REAR WIPER ARM HEAD CAP


    1. A01ELCD

      Engage the 4 claws to install the cap as shown in the illustration.

  7. INSTALL REAR WASHER NOZZLE


    1. A01EJQT

      Engage the 2 claws to install the rear washer nozzle.

    2. Connect the washer hose.

  8. INSPECT REAR WASHER NOZZLE


    1. With the engine running, check where the washer fluid hits the windshield.

      A01EJ7YE02
      Standard Measurement
      Area Dimension Area Dimension
      A 134.4 mm (5.29 in.) B 63.5 mm (2.50 in.)
      C 75.4 mm (2.97 in.) D 28.2 mm (1.11 in.)
      E 38.1 mm (1.50 in.) F 120 mm (4.72 in.)
      G 38.7 mm (1.52 in.) H 180.1 mm (7.09 in.)
      Text in Illustration
      *1 Minimum Spray *2 Maximum Spray
      *3 Nominal Spray - -
      OK
      Washer fluid hits the windshield in the area shown in the illustration.

  9. ADJUST REAR WASHER NOZZLE


    1. A01EKAD

      Using a screwdriver, adjust the direction of the rear washer nozzle.

      Note

      Do not use a safety pin or other pointed tools. Doing so may damage the inside of the washer nozzle.

      Tech Tips

      Use a thin-bladed screwdriver with an approximately 1 mm (0.0394 in.) thick tip.

  10. INSTALL REAR SPOILER ASSEMBLY


    1. A01EISR

      Engage the 3 pins to install the rear spoiler assembly.

    2. A01EJON

      Install the 4 bolts.

    3. Install the 2 hole plugs.

    4. Connect the connector.

  11. INSTALL LICENSE PLATE LIGHT ASSEMBLY


    1. A01EMEE

      Engage the 2 claws to install the license plate light assembly.

    2. Connect the connector.

  12. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY


    1. Install the 5 stud bolts and 5 new gaskets to the back door outside garnish sub-assembly.

    2. Install 16 new clips (back door moulding clip) to the back door outside garnish sub-assembly.

    3. A01EL3R

      Engage the 16 clips to install the back door outside garnish sub-assembly.

    4. A01EL15

      Install the 5 nuts.

    5. Connect each connector.

  13. INSTALL REAR LIGHT ASSEMBLY LH


    1. A01EISE

      Engage the 2 pins to install the rear light assembly.

    2. A01EJKY

      Install the 2 nuts.

      Torque:
      6.8 N*m  { 69 kgf*cm, 60 in.*lbf }

    3. Connect the 2 connectors.

  14. INSTALL REAR LIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  15. INSTALL AMPLIFIER ANTENNA ASSEMBLY


    1. A01EKH6

      Install the No. 2 amplifier antenna assembly with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Connect the 2 connectors.

  16. INSTALL POWER BACK DOOR WARNING BUZZER (w/ Power Back Door)


    1. A01EM2P

      Engage the clamp to install the power back door warning buzzer.

    2. Connect the connector.

  17. INSTALL BACK DOOR LOWER DAMPER STAY BRACKET LH


    1. Clean the threaded portion on the vehicle body with a non-residue solvent.

    2. Apply adhesive to the threads of the 2 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    3. A01ELZ9

      Install the back door lower damper stay bracket with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  18. INSTALL BACK DOOR LOWER DAMPER STAY BRACKET RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  19. INSTALL BACK DOOR STAY ASSEMBLY LH

    Note


    • Avoid touching the piston rod as much as possible to prevent foreign matter from attaching to it. Be sure to hold the cylinder while servicing.

    • Do not wear cotton gloves or other similar materials when handling the piston rod. Fibers may attach to the rod and result in gas leaks.

    • Do not apply any horizontal load to the door stay in order to prevent the rod from deforming.


    1. When reusing the back door stay assembly:


      1. A01EJ78

        Install the 2 stop rings to the back door stay assembly.

    2. A01EJIZ

      Install the back door stay assembly.

      Note

      Install the back door stay assembly while supporting the back door by hand.

    3. Check that the back door stay assembly is engaged in the ball joint and that the back door stay assembly cannot be pulled out.

  20. INSTALL BACK DOOR STAY ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  21. INSTALL POWER BACK DOOR TOUCH SENSOR ASSEMBLY LH (w/ Power Back Door)


    1. Tie the string to the wire near the connector of the power back door touch sensor assembly.

      Tech Tips

      Use the string that was left in the door during removal of the touch sensor assembly.

    2. A01EIWR

      Pull the string to help pass the connector through the inside of the back door frame.

    3. A01ELT5

      Engage the 2 clips.

    4. Install the power back door touch sensor assembly with the 5 bolts.

    5. Connect the connector.

  22. INSTALL POWER BACK DOOR TOUCH SENSOR ASSEMBLY RH (w/ Power Back Door)

    Tech Tips

    Use the same procedure for the RH side and LH side.

  23. INSTALL BACK DOOR LOCK ASSEMBLY


    1. Apply MP grease to the sliding parts of the back door lock assembly.

    2. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    3. A01EL37

      Install the back door lock assembly with the 3 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    4. A01EKZW

      Install the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    5. Engage the clamp.

    6. Connect the connector.

  24. INSTALL POWER BACK DOOR CLOSER SWITCH ASSEMBLY (w/ Power Back Door)


    1. A01EM6D

      Engage the 4 claws to install the power back door closer switch assembly.

    2. Connect the connector.

  25. INSTALL DOOR PULL HANDLE


    1. A01EJBK

      Engage the 4 claws to install the back door pull handle.

  26. INSTALL BACK DOOR TRIM COVER RH


    1. A01EKBY

      Engage the 2 clips to install the back door trim cover RH.

  27. INSTALL UPPER BACK DOOR STAY BRACKET LH


    1. A01EJKU

      Install the upper back door stay bracket LH with the 2 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  28. INSTALL BACK DOOR TRIM COVER LH (w/o Power Back Door)


    1. A01EL78

      Engage the 2 clips to install the back door trim cover LH.

  29. INSTALL BACK DOOR TRIM COVER LH (w/ Power Back Door)


    1. A01EJ6V

      Engage the 2 clips to install the back door trim cover LH.

  30. CONNECT POWER BACK DOOR ROD (w/ Power Back Door)


    1. A01ELYS

      Install the stop ring to the power back door rod.

    2. A01EJMA

      Install the power back door rod.

  31. INSTALL BACK DOOR PANEL TRIM ASSEMBLY


    1. A01EJ5Z

      Engage the 16 clips and install the back door panel trim assembly.

  32. INSTALL UPPER BACK WINDOW PANEL TRIM


    1. A01EJO5

      Engage the 4 clips and 4 claws to install the upper back window panel trim.