REAR DOOR DISASSEMBLY


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A01ELAN

      Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug.

  3. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. A01EIUY

      Using a moulding remover, disengage the 2 clips and 5 claws.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  4. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A01EKV3

      Remove the 2 screws.

    2. Using a clip remover, disengage the 8 clips.

    3. Pull out the rear door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.

    4. Raise the rear door trim board sub-assembly and remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.

    5. A01EKW8

      Disengage the 2 claws and disconnect the rear door inside handle sub-assembly.

    6. for 13 Speakers:


      1. Disconnect the connector.

  5. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A01EL35

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly, and remove the rear door inside handle sub-assembly.

  6. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. A01ELUR

      Disengage the 7 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.

  7. REMOVE REAR SPEAKER BRACKET (for 13 Speakers)


    1. A01EMIU

      Remove the 8 screws, rear speaker bracket and rear door speaker grille sub-assembly.

  8. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 13 Speakers)


    1. A01EKQC

      Remove the 2 screws.

    2. Disengage the clamp and remove the rear No. 2 speaker assembly.

  9. REMOVE REAR DOOR FRAME GARNISH


    1. A01EIMS

      Disengage the clip and remove the rear door frame garnish.

      Tech Tips

      This garnish needs to be replaced with a new one because the clip will break when removing the rear door frame garnish.

  10. REMOVE REAR SPEAKER ASSEMBLY


    1. A01EITW

      Disconnect the connector.

    2. Remove the 3 bolts and rear speaker assembly.

  11. REMOVE REAR DOOR INSIDE PANEL REINFORCE SUB-ASSEMBLY


    1. A01EKBN

      Remove the 4 screws and rear door inside panel reinforce sub-assembly.

  12. REMOVE REAR DOOR SERVICE HOLE COVER


    1. A01EJGM

      Disconnect the 2 connectors.

    2. disengage the 2 clamps and remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  13. REMOVE REAR DOOR CHECK ASSEMBLY


    1. A01EJQM

      Remove the bolt, 2 nuts and rear door check assembly.

  14. REMOVE REAR DOOR WEATHERSTRIP


    1. A01EJ4C

      Using a clip remover, disengage the 21 clips and remove the front door weatherstrip.

  15. REMOVE REAR DOOR GLASS RUN


    1. A01EJ8N

      Remove the rear door glass run.

  16. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


    1. A01EKAX

      Remove the hole plug.

    2. A01EL0LE01

      Remove the 2 screws.

    3. Loosen the temporary bolt.

      Text in Illustration
      *1 Temporary Bolt

    4. Remove the bolt and rear door window division bar sub-assembly.

    5. Remove the temporary bolt from the rear door window division bar sub-assembly.

  17. REMOVE REAR DOOR REAR GUIDE SEAL


    1. A01EM20

      Remove the 2 screws and rear door rear guide seal.

  18. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. A01EK54

      Remove the hole plug.

    2. Connect the cable to the negative (-) battery terminal and the rear power window regulator motor connector.

    3. Connect the power window regulator switch assembly and move the rear door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the power window regulator switch assembly and the rear power window regulator motor connector.

    5. Disconnect the cable from the negative (-) battery terminal.

    6. A01EJMB

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the door glass to fall.

    7. A01EJRVE01

      Remove the rear door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the door glass.

  19. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY


    1. A01EKV6E01
      Text in Illustration
      *1 Temporary Bolt

      Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall and cause damage.

    2. Remove the 5 bolts.

    3. Remove the rear door window regulator assembly.

    4. Remove the temporary bolt from the rear door window regulator assembly.

  20. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. A01EK8Z

      Using a T25 "TORX" socket wrench, remove the 3 screws and the rear power window regulator motor assembly.

  21. REMOVE REAR DOOR LOCK ASSEMBLY


    1. A01EMEQ

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    2. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

    3. A01EKFX

      Remove the door lock wiring harness seal from the rear door lock assembly.

  22. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. A01EK7S

      Using a screwdriver, disengage the claw.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A01ELGE

      Remove the rear door lock remote control cable assembly.

  23. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. A01EK5O

      Using a screwdriver, disengage the 3 claws.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A01EKXV

      Remove the rear door inside locking cable assembly.

  24. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. A01EJ1J

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw and remove the rear door outside handle cover.

  25. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A01EJ3F

      Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

      Note

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

    2. A01ELZ4

      Move the lever in the direction indicated by the arrow in the illustration.

    3. A01ELZZ

      Remove the rear door outside handle assembly as shown in the illustration.

  26. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A01EK0I

      Disengage the 3 claws and remove the rear door front outside handle pad.

  27. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A01ELQT

      Disengage the 2 claws and remove the rear door rear outside handle pad.

  28. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A01EL4P

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the rear door outside handle frame sub-assembly to disengage the door handle nut and claw of the rear door outside handle frame sub-assembly, and then remove it.

  29. REMOVE REAR DOOR PANEL PROTECTOR


    1. A01EM9Q

      Disengage the 6 clips and remove the rear door panel protector.

  30. REMOVE REAR DOOR BELT MOULDING


    1. A01EMEPE01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the rear door belt moulding.

    2. A01EJM1

      Using a screwdriver, disengage the 5 claws and remove the rear door belt moulding.

  31. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Tech Tips

    When removing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or moulding excessively.


    1. Using a heat light, heat the rear door front window frame moulding.

    2. A01EM8RE01
      Text in Illustration
      *1 Double-sided Tape

      Using a moulding remover, remove the clip and rear door front window frame moulding.

  32. REMOVE REAR DOOR REAR WINDOW FRAME MOULDING


    1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.

    2. A01EM5UE01

      Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      Item Dimension
      A 5.0 mm (0.197 in.)

      Note

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 3 rivets.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.

      • Be careful of the drilled rivets, as they may be hot.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

    5. Disengage the guide and remove the rear door rear window frame moulding from the door frame.

  33. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING


    1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.

    2. A01EIPRE01

      Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      Item Dimension
      A 5.0 mm (0.197 in.)

      Note

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 5 rivets.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.

      • Be careful of the drilled rivets, as they may be hot.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

    5. Disengage the guide and remove the rear door upper window frame moulding from the door frame.

  34. REMOVE REAR DOOR OUTSIDE STRIPE


    1. Using a heat light, heat the rear door outside stripe and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A01EKMB

      Pull back on one of the ends of the rear door outside stripe to remove it.

      Tech Tips

      When pulling on the tape, pull it parallel to the body.

  35. REMOVE REAR DOOR LOWER OUTSIDE STRIPE


    1. Using a heat light, heat the rear door lower outside stripe and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A01ELXN

      Pull back on one of the ends of the rear door lower outside stripe to remove it.

      Tech Tips

      When pulling on the tape, pull it parallel to the body.

  36. REMOVE NO. 2 BLACK OUT TAPE


    1. Using a heat light, heat the No. 2 black out tape and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A01EMFB

      Pull back on one of the ends of the No. 2 black out tape to remove it.

      Tech Tips

      When pulling on the tape, pull it parallel to the body.

  37. REMOVE REAR DOOR OUTSIDE MOULDING


    1. A01EMHQE01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the rear door outside moulding.

    2. A01EIXV

      Remove the hole plug and nut.

    3. A01EKW6

      Disengage the 9 clips and remove the rear door outside moulding.

    4. Remove the 9 clips (No. 1 outside moulding clip) and outside moulding retainer from the rear door outside moulding.