SLIDING ROOF HOUSING INSTALLATION


  1. TEMPORARILY INSTALL SLIDING ROOF HOUSING ASSEMBLY


    1. Temporarily install the sliding roof housing panel with the 18 nuts.

      Note


      • When installing the housing to the vehicle, first install the housing center front and center rear alignment bolts to the vehicle front and rear alignment bolt installation points, as shown in the illustration.

      • Align the end of the weatherstrip with the vehicle body and position the weatherstrip so that its front edge comes to the location shown in the following illustration.

      • When installing the housing, be careful not to damage the vehicle.

      • Perform this step with 2 or more technicians.

    2. Check that the alignment bolts are firmly installed.

      A01ELPME01

      Note

      When the bolts are not firmly installed, water leaks and malfunctions will occur.

  2. INSTALL NO. 3 SLIDING ROOF GLASS SUB-ASSEMBLY


    1. Install the No. 3 sliding roof glass sub-assembly with the 20 nuts.

      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }
      A01ELVR

  3. ADJUST SLIDING ROOF HOUSING ASSEMBLY


    1. The sliding roof glass does not have adjusting screws. Instead, change the position of the No. 3 sliding roof glass sub-assembly so that the measurements are within the standard values shown in the table below.

      A01ELXGE01
      Standard
      Dimension Measurement
      a

      4.0 mm + 2.0 mm (0.158 in. + 0.0787 in.)

      4.0 mm - 2.0 mm (0.158 in. - 0.0787 in.)
      b

      4.5 mm + 1.5 mm (0.177 in. + 0.0591 in.)

      4.5 mm - 1.5 mm (0.177 in. - 0.0591 in.)

      Tech Tips

      "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

    2. After adjusting the No. 3 sliding roof glass sub-assembly, fully tighten the 18 nuts to install the sliding roof housing panel.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  4. INSTALL REAR SLIDING ROOF HOUSING MOUNTING BRACKET LH


    1. A01EJB6

      Install the rear sliding roof housing mounting bracket LH with the bolt and nut.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  5. INSTALL REAR SLIDING ROOF HOUSING MOUNTING BRACKET RH

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  6. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET LH


    1. A01EKU1

      Install the center sliding roof housing mounting bracket LH with the 3 bolts and 3 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  7. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET RH

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  8. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET LH


    1. A01EKA7

      Install the front sliding roof housing mounting bracket LH with the 2 bolts and 2 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  9. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET RH

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  10. ADJUST FULLY CLOSED POSITION


    1. A01ELLIE02
      Text in Illustration
      *1 Matchmark

      Using a screwdriver, slide the sliding roof drive cable to align the matchmarks.

      Tech Tips

      Tape the screwdriver tip before use.

  11. INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY


    1. A01ELPS

      Install the sliding roof drive gear sub-assembly with the bolt.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
    2. A01EM8M

      Install the room light bracket with the bolt and nut.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  12. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH


    1. Check that the ignition switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. Engage the 13 hooks to temporarily install the curtain shield airbag assembly.

      A01ELFF

      Note

      Do not twist the curtain shield airbag assembly when installing it.

    4. Install 8 new bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

    5. Connect the curtain shield airbag connector.

      Note

      When connecting the airbag connector, take care not to damage the airbag wire harness.

  13. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  14. INSTALL ROOF HEADLINING ASSEMBLY

    Tech Tips

    Refer to the procedure from Install Roof Headlining Assembly Click here.

  15. TEMPORARILY INSTALL NO. 2 SLIDING ROOF GLASS SUB-ASSEMBLY


    1. A01EMP9

      Using a T25 "TORX" socket wrench, temporarily install the No. 2 sliding roof glass sub-assembly with the 3 screws.

      Tech Tips

      Use the same procedure for the RH side and the LH side.

  16. TEMPORARILY INSTALL NO. 1 SLIDING ROOF GLASS SUB-ASSEMBLY


    1. A01EK9K

      Fully open the No. 2 sliding roof glass sub-assembly.

    2. Using a T20 "TORX" socket wrench, temporarily install the No. 1 sliding roof glass sub-assembly with the 6 screws.

  17. ADJUST SLIDING ROOF GLASS SUB-ASSEMBLY (NO. 1, NO. 2)


    1. Adjust the No. 2 sliding roof glass sub-assembly:

      A01EK8TE01

      1. Adjust the position of the No. 2 sliding roof glass sub-assembly so that the measurements are within the standard values shown in the table below.

        Standard
        Dimension Measurement
        a

        4.0 mm + 2.0 mm (0.158 in. + 0.0787 in.)

        4.0 mm - 2.0 mm (0.158 in. - 0.0787 in.)
        b

        0 + 2.0 mm (0 + 0.0787 in.)

        0 - 1.0 mm (0 - 0.0394 in.)
        c

        3.0 mm + 1.5 mm (0.118 in. + 0.0591 in.)

        3.0 mm - 1.5 mm (0.118 in. - 0.0591 in.)
        d

        3.0 mm + 1.0 mm (0.118 in. + 0.0394 in.)

        3.0 mm - 1.0 mm (0.118 in. - 0.0394 in.)

        Tech Tips

        "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

      2. After adjusting the No. 2 sliding roof glass sub-assembly, using a T25 "TORX" socket wrench, fully tighten the 6 screws to install the No. 2 sliding roof glass sub-assembly.

        Torque:
        4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    2. Adjust the No. 1 sliding roof glass sub-assembly:


      1. Adjust the position of the No. 1 sliding roof glass sub-assembly so that the measurements are within the standard values shown in the table below.

        Standard
        Dimension Measurement
        e

        4.0 mm + 2.0 mm (0.158 in. + 0.0787 in.)

        4.0 mm - 2.0 mm (0.158 in. - 0.0787 in.)
        f

        5.1 mm + 1.7 mm (0.201 in. + 0.0669 in.)

        5.1 mm - 1.7 mm (0.201 in. - 0.0669 in.)
        g

        0 + 2.0 mm (0 + 0.0787 in.)

        0 - 1.0 mm (0 - 0.0394 in.)

        Tech Tips

        "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

      2. After adjusting the No. 1 sliding roof glass sub-assembly, using a T20 "TORX" socket wrench, fully tighten the 6 screws to install the No. 1 sliding roof glass sub-assembly.

        Torque:
        2.2 N*m  { 22 kgf*cm, 20 in.*lbf }

  18. INSTALL SLIDING ROOF SIDE GARNISH LH


    1. A01EMMH

      Temporarily install the sliding roof side garnish LH as shown in the illustration.

    2. Using a T20 "TORX" socket wrench, install the sliding roof side garnish LH with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  19. INSTALL SLIDING ROOF SIDE GARNISH RH

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  20. INSPECT FOR WATER LEAK


    1. After adjusting the sliding roof glass sub-assembly, check for water leakage into the vehicle interior.

    2. If there are any leaks, readjust the sliding roof glass sub-assembly.

  21. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

    Click here

  22. INSPECT SLIDING ROOF SYSTEM

    Click here