BACK DOOR GLASS INSTALLATION


  1. INSTALL NO. 2 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the installation part of the No. 2 back window glass spacer.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. A01EMFCE01
      Text in Illustration
      *1 Marking for Spacer Installation

      Install a new No. 2 back window glass spacer onto the back door glass, as shown in the illustration.

      Note


      • RH and LH spacers are different parts.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  2. INSTALL NO. 1 BACK WINDOW GLASS SPACER

    Tech Tips

    Use the same procedure for the RH side and LH side.

  3. INSTALL BACK DOOR GLASS SPACER


    1. Apply Primer G to the installation part of the back window glass spacer.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. A01ELIYE01
      Text in Illustration
      *1 Marking for Spacer Installation

      Install 4 new back door glass spacers onto the back door glass, as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  4. INSTALL BACK DOOR GLASS


    1. Using a brush, coat the installation surface on the vehicle body with Primer M.

      A01ELRHE01

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Using a brush or a sponge, coat the application area of the adhesive with Primer G.

      A01EJVUE01
      Standard Dimension
      Item Dimension
      a 14.0 mm (0.551 in.)

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips


      • Apply Primer G onto the ceramic notches.

      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Apply adhesive to the back door glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01EL20E01

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Item Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all the adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with cartridge.

      3. Apply adhesive to the back door glass as shown in the illustration.

        A01ELOTE01

    4. Install the back door glass.


      1. A01EL9DE01
        Text in Illustration
        *1 Matchmark

        Position the back door glass so that the matchmarks are aligned, and press it in gently along the rim (when glass without a clip is used).

      2. Lightly press the back door glass to ensure that the back door glass is securely fit to the vehicle body (when glass without a clip is used).

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. A01EM5L

        Using suction cups, engage the 4 clips to install the back door glass (when glass with all clips is used).

        Note


        • Check that the clips are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and back door glass.

      4. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

        Tech Tips

        Press the back door glass with a force of 98 N (10 kgf, 22 lbf) or more.

      5. A01EMDZE06

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

      6. Hold the back door glass using protective tape until applied adhesive becomes hard.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    5. A01EKIN

      Connect the 3 connectors.

  5. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  6. INSTALL REAR WIPER MOTOR AND BRACKET ASSEMBLY

    Click here

  7. INSTALL REAR SPOILER ASSEMBLY

    Click here

  8. INSTALL BACK DOOR TRIM COVER RH


    1. A01EKBY

      Engage the 2 clips to install the back door trim cover RH.

  9. INSTALL BACK DOOR TRIM COVER LH (w/o Power Back Door)


    1. A01EL78

      Engage the 2 clips to install the back door trim cover LH.

  10. INSTALL BACK DOOR TRIM COVER LH (w/ Power Back Door)


    1. A01EJ6V

      Engage the 2 clips to install the back door trim cover LH.

  11. CONNECT POWER BACK DOOR ROD (w/ Power Back Door)


    1. A01ELYS

      Install the stop ring to the power back door rod.

    2. A01EJMA

      Install the power back door rod.

  12. INSTALL BACK DOOR PANEL TRIM ASSEMBLY


    1. A01EJ5Z

      Engage the 16 clips and install the back door panel trim assembly.

  13. INSTALL UPPER BACK WINDOW PANEL TRIM


    1. A01EJO5

      Engage the 4 clips and 4 claws to install the upper back window panel trim.