FRONT SIDE FIX WINDOW GLASS INSTALLATION


  1. CLEAN FRONT SIDE FIX WINDOW ASSEMBLY


    1. A01EKEW

      Clean the outer edges of the front side fix window assembly with a non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass or clips.

  2. INSTALL FRONT SIDE FIX WINDOW ASSEMBLY


    1. Using a brush or a sponge, apply Primer M to the exposed part of the vehicle body.

      A01ELXHE01

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

    2. Using a brush or a sponge, apply Primer G to the contact surface of the front side fix window assembly.

      A01ELKEE01

      Tech Tips

      If an area other than that specified, wipe off the primer with a non-residue solvent before it dries.

      Note


      • To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the moulding and glass during application.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the front side fix window assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01EL20E01

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Item Dimension
        a 6.0 mm (0.236 in.)
        d 8.0 mm (0.315 in.)

      2. Load the sealer gun with cartridge.

      3. Apply adhesive to the front side fix window assembly as shown in the illustration.

        A01EKFME01

    4. Install the front side fix window assembly to the vehicle body.


      1. A01EKXKE01
        Text in Illustration
        *1 Matchmark

        Position the front side fix window assembly so that the matchmarks are aligned, and press it in gently along the rim (when a window with missing clips is used).

      2. Lightly press the front side fix window assembly to ensure that the front side fix window assembly is securely fit to the vehicle body (when a window with missing clips is used).

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. A01EJ65

        Engage the 3 clips to install the front side fix window assembly (when a window without missing clips is used).

      4. Hold the front side fix window assembly in place securely with protective tape or equivalent until the adhesive hardens.

        Note


        • Allow the primer to dry for 3 minutes or more.

        • Check that the clips are attached to the body correctly.

        • Check the clearance between the body and glass.

      5. Lightly press the outer surface of the glass to ensure that the glass is securely fit to the vehicle body.

      6. A01EMDZE05

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  3. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  4. INSTALL FRONT PILLAR GARNISH CORNER PIECE (for 6 Speakers)


    1. A01EIZR

      Engage the 3 claws to install the front pillar garnish corner piece LH.

  5. INSTALL FRONT PILLAR GARNISH CORNER PIECE (for 13 Speakers)


    1. A01EJW3

      Connect the connector.

    2. Engage the clamp.

    3. A01EL7X

      Engage the 3 claws to install the front pillar garnish corner piece LH.

  6. INSTALL FRONT PILLAR GARNISH


    1. A01EMSEE01

      Engage the 3 guides.

    2. Turn the end of the front pillar garnish clip 90° with needle-nosed pliers and install it to the front pillar garnish RH.

      Tech Tips

      Tape the needle-nosed pliers tip before use.

    3. Engage the 2 clips to install the front pillar garnish LH.

  7. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP


    1. A01EJYAE01
      Text in Illustration
      *1 Alignment mark (Yellow)

      Align the alignment mark (Yellow) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip LH.

      Note

      After installation, check that the corners fit correctly.