WINDSHIELD GLASS INSTALLATION


  1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER


    1. Using a brush or a sponge, coat the application area of 2 new No. 2 windshield glass stoppers with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install the 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.

      A01EIUBE01
      Standard Dimension (w/o Sliding Roof)
      Item Dimension
      a 16.6 mm (0.653 in.)
      Standard Dimension Panoramic (w/ Sliding Roof)
      Item Dimension
      a 38.4 mm (1.511 in.)

      Note

      Only the 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER


    1. A01EMBZE01
      Text in Illustration
      *1 Stopper
      *2 Body

      Install the 2 No. 1 windshield glass stoppers to the vehicle body, as shown in the illustration.

      Note

      Only the 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.

  3. INSTALL WINDSHIELD GLASS RETAINER


    1. A01EITS

      Install 2 new windshield glass retainers.

  4. INSTALL WINDOW GLASS ADHESIVE DAM


    1. Using a brush or a sponge, coat the application area of the windshield glass adhesive dam with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. A01EJN7E01

      Install a new adhesive dam onto the windshield glass, as shown in the illustration.

      Note

      Install the new adhesive dam along the dam reference line.

  5. INSTALL WINDSHIELD GLASS


    1. A01ELVOE01
      Text in Illustration
      *1 Matchmark

      Position the windshield glass.


      1. Using suction cups, place the windshield glass in the correct position.

      2. Check that the whole contact surface of the windshield glass rim is perfectly even.

      3. Align the matchmarks on the windshield glass and vehicle body.

        Note

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

      4. Remove the windshield glass.

    2. Using a brush, coat the installation surface on the vehicle body with Primer M.

      A01ELHME01

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Using a brush or a sponge, coat the application area of adhesive with Primer G.

      A01EL4JE01
      Standard Dimension
      Item Dimension
      a 38.4 mm (1.511 in.)
      b 15.5 mm (0.610 in.)
      c 19.0 mm (0.748 in.)
      d 11.0 mm (0.433 in.)

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips


      • Apply Primer G onto the ceramic notches.

      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    4. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01EL20E02

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Item Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with cartridge.

      3. Apply adhesive to the windshield glass, as shown in the illustration.

        A01EJNOE01
        Standard Dimension
        Item Dimension
        a 28.5 mm (1.122 in.)
        b 8.5 mm (0.334 in.)
        c 9.1 mm (0.358 in.)
        d 8.0 mm (0.315 in.)

        Tech Tips

        Apply adhesive onto the ceramic notches.

    5. A01ELVOE01
      Text in Illustration
      *1 Matchmark

      Install the windshield glass assembly.


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the windshield glass stoppers are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass.

      2. Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. A01EKRBE02
        Text in Illustration
        *1 Dam
        *2 Adhesive
        *3 Windshield

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the windshield glass rim.

      4. Hold the windshield glass using protective tape until applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    6. A01ELHL

      Engage the connector.

  6. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  7. INSTALL ROOF HEADLINING ASSEMBLY


    1. Return the front section of the roof headlining assembly to the original position.

  8. INSTALL VISOR HOLDER


    1. A01ELXO

      Engage the 2 claws.

    2. Push in the visor holder as shown in the illustration.

      Tech Tips

      Use the same procedure for the RH side and the LH side.

  9. INSTALL ASSIST GRIP SUB-ASSEMBLY


    1. A01EJOS

      Assemble the assist grip sub-assembly as shown in the illustration.

    2. A01EM1T

      Install the assist grip sub-assembly.

      Tech Tips

      Use the same procedure for the RH side and the LH side.

  10. INSTALL VISOR ASSEMBLY LH


    1. A01EIRE

      Install the visor assembly LH with the 2 screws.

  11. INSTALL VISOR BRACKET COVER (for LH Side)


    1. A01EJ04

      Engage the 4 claws and install a new visor bracket cover.

  12. INSTALL VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  13. INSTALL VISOR BRACKET COVER (for RH Side)

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  14. INSTALL MAP LIGHT ASSEMBLY (ROOF CONSOLE BOX ASSEMBLY)


    1. Connect each connector.

    2. A01EKS2E01
      Text in Illustration
      *1 Fastener

      Engage the fastener.

    3. Engage the 2 claws and 2 clips, and install the map light assembly.

  15. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o Automatic High Beam System)


    1. Using a T20 "TORX" socket wrench, install the inner rear view mirror assembly with the screw.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

    2. Connect the connector.

  16. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ Automatic High Beam System)

    Note


    • Do not touch the camera lens (built into the inner rear view mirror assembly) with a bare hand.

    • Do not allow anything to adhere to the camera lens (built into the inner rear view mirror assembly).

    • Do not apply strong impacts to the inner rear view mirror assembly.

    • Do not allow any liquid to get on the inner rear view mirror assembly.


    1. Using a T20 "TORX" socket wrench, install the inner rear view mirror assembly with the screw.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

    2. Connect the connector.

  17. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER


    1. Engage the 2 claws.

    2. A01EMJH

      Slide the inner rear view mirror stay holder cover and engage the 2 claws and install the cover as shown in the illustration.

  18. INSTALL FRONT PILLAR GARNISH LH


    1. A01EMSEE01

      Engage the 3 guides.

    2. Turn the end of the front pillar garnish clip 90° with needle-nosed pliers and install it to the front pillar garnish RH.

      Tech Tips

      Tape the needle-nosed pliers tip before use.

    3. Engage the 2 clips to install the front pillar garnish LH.

  19. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH


    1. A01EJYAE01
      Text in Illustration
      *1 Alignment mark (Yellow)

      Align the alignment mark (Yellow) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip LH.

      Note

      After installation, check that the corners fit correctly.

  20. INSTALL FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  21. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH


    1. A01EMPBE01
      Text in Illustration
      *1 Alignment mark (White)

      Align the alignment mark (White) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip RH.

      Note

      After installation, check that the corners fit correctly.

  22. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. A01ELR9

      Engage the 13 claws and install the cowl top ventilator louver sub-assembly as shown in the illustration.

    2. A01ELGA

      Install the 2 clips.

  23. INSTALL FRONT FENDER TO COWL SIDE SEAL LH


    1. A01EKVY

      Engage the claw and 2 guides to install the front fender to cowl side seal LH.

  24. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  25. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.

    2. When reusing the front wiper arm and blade assembly RH:


      1. A01EJK9E02
        Text in Illustration
        *1 Wiper Arm Serration

        Clean the wiper arm serrations.

    3. When reusing the windshield wiper link assembly:


      1. A01ELCGE02
        Text in Illustration
        *1 Wire Brush
        *2 Wiper Pivot Serration

        Clean the wiper pivot serrations with a wire brush.

    4. A01EMJQE02
      Text in Illustration
      *1 Ceramic Notch

      Install the front wiper arm and blade assembly RH with the nut to the position shown in the illustration.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  26. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. When reusing the front wiper arm and blade assembly LH:


      1. A01EJK9E04
        Text in Illustration
        *1 Wiper Arm Serration

        Clean the wiper arm serrations.

    2. When reusing the windshield wiper link assembly:


      1. A01ELCGE03
        Text in Illustration
        *1 Wire Brush
        *2 Wiper Pivot Serration

        Clean the wiper pivot serrations with a wire brush.

    3. A01EKJDE02
      Text in Illustration
      *1 Ceramic Notch

      Install the front wiper arm and blade assembly LH with the nut to the position shown in the illustration.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    4. Operate the front wipers while spraying washer fluid onto the windshield. Make sure that the front wipers function properly and the wipers do not come into contact with the vehicle body.

  27. INSTALL FRONT WIPER ARM HEAD CAP


    1. A01EJBP

      Install the 2 front wiper arm head caps.