FRONT DOOR LOCK INSTALLATION


  1. INSTALL FRONT DOOR LOCK ASSEMBLY

    Note


    • When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the connector with a new one.

    • Do not allow grease or dust to adhere to the door lock wiring harness seal surface of the connector.

    • Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water intrusion. This may result in a malfunction of the front door lock assembly.


    1. A01EK9Q

      Install the front door inside locking cable assembly to the front door lock assembly.

    2. A01EK8A

      Engage the 3 claws.

    3. A01EKVT

      Install the front door lock remote control cable assembly to the front door lock assembly.

    4. Apply MP grease to the sliding parts of the front door lock assembly.

    5. A01EJXK

      Install a new door lock wiring harness seal to the front door lock assembly.

    6. A01EJPV

      Insert the front door lock open rod to the front door lock assembly.

    7. Make sure that the front door lock open rod is securely connected to the front door lock assembly.

    8. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    9. Using a T30 "TORX" socket wrench, install the front door lock assembly with the 3 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  2. INSTALL FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY


    1. A01EM52

      Install the front door outside handle cover with lock cylinder assembly.

      Tech Tips

      Make sure that the front door lock cylinder rod is inserted into the front door lock assembly.

    2. A01EK7F

      Using a T30 "TORX" socket wrench, install the front door lock cylinder with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    3. A01EMO5

      Install the hole plug.

  3. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. A01EKZE

      Install the front door rear lower frame sub-assembly with the bolt as shown in the illustration.

      Torque:
      6.2 N*m  { 63 kgf*cm, 55 in.*lbf }

  4. INSTALL FRONT DOOR GLASS RUN


    1. A01EKS1

      Install the front door glass run.

  5. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal.

    2. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the cable from the negative (-) battery terminal and power window regulator master switch assembly.

    4. A01EJ1IE01

      Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows, in the order shown in the illustration.

    5. A01EIRD

      Install the front door glass sub-assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  6. INSTALL FRONT DOOR SERVICE HOLE COVER


    1. Apply butyl tape to the front door panel.

    2. A01EJ06E01
      Text in Illustration
      *1 Reference Point

      Pass the front door lock remote control cable assembly and front door inside locking cable assembly through a new front door service hole cover.

    3. Attach the front door service hole cover according to the reference points on the front door panel.

      Note

      Securely install the front door service hole cover preventing wrinkles and air bubbles.

    4. Engage the clamp.

    5. Install the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  7. INSTALL DOOR SIDE AIRBAG SENSOR


    1. Check that the ignition switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. A01EJ32

      Insert the pin (stopper) into the door hole and install the door side airbag sensor to the vehicle with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Note


      • If the door side airbag sensor has been dropped, or there are any cracks, dents or other defects in the case or connector, replace it with a new one.

      • When installing the door side airbag sensor, be careful that the SRS wiring does not interfere with or is not pinched between other parts.

      • Make sure that the pin (stopper) is securely inserted into the door hole.

      • Tighten the bolt while holding the door side airbag sensor because the door side airbag sensor pin (stopper) is easily damaged.

    4. Connect the connector to the door side airbag sensor.

      Note

      When connecting the airbag connector, take care not to damage the airbag wire harness.


      1. Before connecting the connector, check that the position of the white housing lock is correct as shown in the illustration.

        A01EMFAE01

      2. Be sure to engage the connectors until they are locked (When locking, make sure that a click sound can be heard).

        A01EKSTE09

        Tech Tips

        When engaged, the white housing lock will slide. Be sure not to hold the white housing lock and part (A), as it may result in an insecure fit.

    5. Check that there is no looseness in the installation parts of the door side airbag sensor.

  8. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A01EJRF

      Connect the front door lock remote control cable assembly and front door inside locking cable assembly to the front door inside handle.

    2. A01EKW8

      Engage the 2 claws and install the front door inside handle sub-assembly to the rear door trim board sub-assembly.

  9. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. A01EJLK

      Engage the 10 clips and install the front door trim board sub-assembly.

    2. Install the 2 screws.

  10. INSTALL COURTESY LIGHT ASSEMBLY


    1. Connect the connector.

    2. A01EK5PE01

      Engage the claw to install the courtesy light assembly.

  11. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. A01EL08

      Connect the connector.

    2. Engage the 2 clips and 4 claws, and install the power window regulator master switch assembly with front door armrest base panel.

  12. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. A01EM97

      Connect the connector.

    2. Engage the 2 clips and 4 claws, and install the power window regulator switch assembly with front door armrest base panel.

  13. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. A01ELD2

      Engage the 3 claws and install the front door inside handle bezel plug.

  14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  15. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  16. INSPECT SRS WARNING LIGHT

    Click here