GENERATOR DISASSEMBLY


  1. REMOVE GENERATOR PULLEY CAP


    1. A01EJKF

      Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

      Note

      Do not reuse the generator pulley cap.

  2. REMOVE GENERATOR PULLEY WITH CLUTCH


    1. A01EK03E02
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

      Mount the generator in a vise.

    2. Install SST (A) and (B) to the pulley as shown in the illustration.

      SST
      09820-63021
    3. A01EJ8JE02
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

      Use a wrench to hold SST (A), and turn SST (B) counterclockwise to loosen the generator pulley.

      Note


      • Check that the drive end frame is secured in the vise tightly.

      • Hold SST (A) tightly during the operation.

    4. Remove the generator pulley.

  3. REMOVE GENERATOR REAR END COVER


    1. Place the generator on the generator pulley.

    2. A01EKSS

      Remove the 3 nuts and generator rear end cover.

    3. A01EJ6T

      Remove the terminal insulator.

  4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01EIQL

      Remove the 2 screws and generator brush holder.

  5. REMOVE GENERATOR COIL ASSEMBLY


    1. A01EMCC

      Remove the 4 bolts.

    2. A01ELJ2E01

      Using SST, remove the generator coil.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010 )

  6. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01EK4ZE01

      Remove the generator washer.

    2. A01EL5EE01

      Remove the generator rotor assembly.