PARKING BRAKE CABLE INSTALLATION

INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY
1. Install the No. 3 parking brake cable assembly with the bolt and 4 nuts.
  
  Torque:
  
  Nut (A)
  
  5.4 N*m { 55 kgf*cm, 48 in.*lbf }
  
  Nut (B)
  
  6.0 N*m { 61 kgf*cm, 53 in.*lbf }
  
  Bolt
  
  6.0 N*m { 61 kgf*cm, 53 in.*lbf }
2. Install the No. 3 parking brake cable assembly to the backing plate with the 2 bolts.
  
  Torque:
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }
INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

Tech Tips

Use the same procedure as for the No. 3 parking brake cable assembly.
INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY WITH PARKING BRAKE SHOE LEVER
1. Refer to the instructions for Installation of the No. 2 parking brake shoe assembly with parking brake shoe lever Click here.
INSTALL REAR WHEEL

Torque:

103 N*m { 1050 kgf*cm, 76 ft.*lbf }
INSTALL PARKING BRAKE EQUALIZER
1. Connect the No. 2 parking brake cable assembly and No. 3 parking brake cable assembly to the parking brake equalizer to install it.
  
  Note
  
  The slits of the parking brake equalizer face upward.
INSTALL NO. 4 PARKING BRAKE CABLE ASSEMBLY
1. Install the No. 4 parking brake cable assembly with the 2 bolts.
  
  Torque:
  
  21 N*m { 214 kgf*cm, 15 ft.*lbf }
2. Connect the No. 4 parking brake cable assembly to the parking brake equalizer as shown in the illustration.
3. Slide the rubber boot to engage it as shown in the illustration.
INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY
1. Pass the No. 1 parking brake cable assembly through the parking brake pedal assembly.
2. Install a new clip to the No. 1 parking brake cable assembly.
3. Depress the parking brake pedal.
4. Bend the parking brake pedal claw to hold the No. 1 parking brake cable assembly.
5. Release the parking brake pedal.
INSTALL PARKING BRAKE PEDAL ASSEMBLY

Tech Tips

Refer to the instructions for Installation of the parking brake pedal assembly Click here.
BED IN PARKING BRAKE SHOES TO DISCS
1. Drive the vehicle at about 50 km/h (31 mph) on a safe, level and dry road.
2. Depress the parking brake pedal with 150 N (15 kgf, 33.7 lbf) of force.
3. Drive the vehicle for about 400 m (0.25 mile) in this condition.
4. Repeat this procedure 3 times.
  
  Note
  
  Set a 5-minute interval between each procedure to prevent the brake assembly from overheating.

ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL

Completely release the parking brake pedal.

Text in Illustration
*1	No. 1 wire adjusting nut
*2	Lock nut

Loosen the lock nut and No. 1 wire adjusting nut to completely release the parking brake cable.

Remove the rear wheel.
Temporarily install the 5 hub nuts.
Remove the shoe adjusting hole plug.
Turn the shoe adjuster and expand the shoe until the disc locks.
Turn and contract the shoe adjuster until the disc can rotate smoothly.

Standard

Returns 8 notches.
Check that there is no brake drag against the shoe.
Install the shoe adjusting hole plug.
Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

Parking brake pedal travel

4 to 6 notches at 300 N (31 kgf, 67.5 lbf)
Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

Torque:

5.4 N*m { 55 kgf*cm, 48 in.*lbf }
Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.
Check that there is no brake drag against the shoe.
Remove the 5 hub nuts.
Install the rear wheel.

Torque:

103 N*m { 1050 kgf*cm, 76 ft.*lbf }

INSPECT BRAKE WARNING LIGHT
1. When operating the parking brake pedal, check that the brake warning light illuminates.
  
  Standard
  
  The brake warning light always illuminates at the first notch.