PARKING BRAKE PEDAL INSTALLATION


  1. INSTALL PARKING BRAKE PEDAL ASSEMBLY


    1. A01EJMC

      Install the parking brake pedal assembly with the 3 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    2. A01EKVX

      Connect the parking brake switch connector.

    3. Install the No. 1 parking brake cable assembly with the nut and 4 bolts.

      A01EKIF
      Torque:
      Nut
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
      Bolt
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }
    4. A01EIPWE01
      Text in Illustration
      *1 No. 1 wire adjusting nut
      *2 Lock nut

      Temporarily install the No. 1 wire adjusting nut and lock nut.

      Tech Tips

      After adjusting parking brake pedal travel, tighten the lock nut.

    5. A01EM0I

      Engage the 4 clamps to install the wire harness.

    6. A01ELXF

      Connect the 2 connectors.

  2. CONNECT NO. 4 PARKING BRAKE CABLE ASSEMBLY


    1. A01EL1CE01
      Text in Illustration
      *1 Hold
      *2 Turn

      Holding the lock nut of the No. 1 parking brake cable assembly, tighten the turnbuckle of the No. 4 parking brake cable assembly to connect the No. 4 parking brake cable assembly to the No. 1 parking brake cable assembly.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  3. INSTALL FRONT NO. 2 FLOOR SILENCER


    1. A01EJVV

      Install the front No. 2 floor silencer.

  4. INSTALL REAR NO. 1 AIR DUCT


    1. Engage the 2 claws to install the rear No. 1 air duct.

  5. INSTALL REAR NO. 2 AIR DUCT


    1. A01EL6P

      Engage the 4 claws to install the rear No. 2 air duct as shown in the illustration.

  6. INSTALL YAW RATE AND ACCELERATION SENSOR

    Tech Tips

    Refer to the instructions for Installation of the yaw rate and acceleration sensor Click here.

  7. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL


    1. Completely release the parking brake pedal.

    2. A01EIPWE01
      Text in Illustration
      *1 No. 1 wire adjusting nut
      *2 Lock nut

      Loosen the lock nut and No. 1 wire adjusting nut to completely release the parking brake cable.

    3. Remove the rear wheel.

    4. Temporarily install the 5 hub nuts.

    5. Remove the shoe adjusting hole plug.

    6. A01ELZLE01

      Turn the shoe adjuster and expand the shoe until the disc locks.

    7. Turn and contract the shoe adjuster until the disc can rotate smoothly.

      Standard
      Returns 8 notches.

    8. Check that there is no brake drag against the shoe.

    9. Install the shoe adjusting hole plug.

    10. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

      Parking brake pedal travel
      4 to 6 notches at 300 N (31 kgf, 67.5 lbf)

    11. Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    12. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

    13. Check that there is no brake drag against the shoe.

    14. Remove the 5 hub nuts.

    15. Install the rear wheel.

      Torque:
      103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  8. INSPECT BRAKE WARNING LIGHT


    1. When operating the parking brake pedal, check that the brake warning light illuminates.

      Standard
      The brake warning light always illuminates at the first notch.