REAR BRAKE REMOVAL

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure listed is for the LH side.


  1. REMOVE REAR WHEEL

  2. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  3. SEPARATE REAR FLEXIBLE HOSE


    1. A01EL3I

      Remove the union bolt and gasket, and disconnect the rear flexible hose from the rear disc brake cylinder assembly.

  4. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A01EJQ6

      Remove the 2 bolts and the rear disc brake cylinder assembly from the rear disc brake cylinder mounting.

  5. REMOVE REAR DISC BRAKE PAD


    1. A01EK1O

      Remove the 2 rear disc brake pads from the rear disc brake cylinder mounting.

  6. REMOVE REAR ANTI-SQUEAL SHIM


    1. Remove the 2 rear anti-squeal shims and the pad wear indicator from the inner pad.

  7. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. A01ELU8

      Remove the 2 rear disc brake pad support plates from the rear disc brake cylinder mounting.

  8. REMOVE NO. 1 REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A01ELZB

      Remove the No. 1 rear disc brake cylinder slide pin from the rear disc brake cylinder mounting.

  9. REMOVE NO. 2 REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A01EJJF

      Remove the No. 2 rear disc brake cylinder slide pin from the rear disc brake cylinder mounting.

  10. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSHING


    1. A01EMG3E01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the rear disc brake cylinder slide bushing from the No. 1 rear disc brake cylinder slide pin.

      Note

      Be careful not to damage the No. 1 rear disc brake cylinder slide pin.

  11. REMOVE REAR DISC BRAKE BUSHING DUST BOOT


    1. A01EL9V

      Remove the 2 rear disc brake bushing dust boots from the rear disc brake cylinder mounting.

  12. REMOVE REAR DISC BRAKE CYLINDER MOUNTING


    1. A01EK0L

      Remove the 2 bolts and the rear disc brake cylinder mounting.

  13. REMOVE REAR DISC


    1. A01ELX3E01
      Text in Illustration
      *1 Matchmark

      Put matchmarks on the rear disc and rear axle hub.

      Tech Tips

      The above step is not necessary when the rear disc will be replaced.

    2. A01EL4A

      Release the parking brake and remove the rear disc.

      Tech Tips

      If the rear disc cannot be removed easily, insert a screwdriver through the service hole to loosen the parking brake shoes by turning the adjusting screw.

  14. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG

  15. REMOVE REAR DISC BRAKE BLEEDER PLUG


    1. Remove the rear disc brake bleeder plug cap.

    2. Remove the rear disc brake bleeder plug.