Tech Tips
Use the same procedure for the RH side and LH side.
The procedure listed below is for the LH side.
REMOVE REAR WHEEL
SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY
Remove the 2 bolts and rear disc brake caliper assembly.
Note
Do not disconnect the rear brake flexible hose from the rear disc brake caliper assembly.
Use wire or an equivalent tool to keep the rear disc brake caliper assembly from hanging down by the rear brake flexible hose.
REMOVE REAR DISC
| *1 | Matchmark |
Put matchmarks on the rear disc and rear axle hub.
Tech Tips
The above step is not necessary when the rear disc will be replaced.
Release the parking brake and remove the rear disc.
Tech Tips
If the rear disc cannot be removed easily, insert a screwdriver through the service hole to loosen the parking brake shoes by turning the adjusting screw.
REMOVE REAR AXLE HUB BOLT
| *1 | Hold |
| *2 | Turn |
| *3 | Nut |
Temporarily install the 2 nuts to the rear axle hub bolt as shown in the illustration.
| Recommended service nut |
|---|
| Thread diameter: 12.0 mm (0.472 in.) |
| Thread pitch: 1.5 mm (0.0591 in.) |
Note
Install the nuts to prevent damage to the rear axle hub bolts.
Using SST and a brass bar or an equivalent tool to hold the rear axle hub and bearing assembly, remove the rear axle hub bolt.
Note
Do not damage the threads of the rear axle hub bolts.
INSTALL REAR AXLE HUB BOLT
| *1 | Hold |
| *2 | Turn |
| *3 | Nut |
| *4 | Washer |
Temporarily install a new rear axle hub bolt to the rear axle hub and bearing assembly.
Install a washer and nut to the new rear axle hub bolt as shown in the illustration.
| Recommended service nut |
|---|
| Thread diameter: 12.0 mm (0.472 in.) |
| Thread pitch: 1.5 mm (0.0591 in.) |
Tech Tips
The thickness of the washer is preferably 5 mm (0.197 in.) or more.
Using a brass bar or an equivalent tool to hold the rear axle hub and bearing assembly, install the rear axle hub bolt by tightening the nut.
Note
Install the nuts to prevent damage to the hub bolts.
Do not damage the threads of the rear axle hub bolts.
Remove the 3 nuts and washer from the 3 rear axle hub bolts.
INSTALL REAR DISC
| *1 | Matchmark |
Align the matchmarks of the rear disc and axle hub, and install the rear disc.
Note
When installing a new rear disc, select the installation position where the rear disc has minimal runout.
INSTALL REAR DISC BRAKE CALIPER ASSEMBLY
Install the rear disc brake caliper assembly with the 2 bolts.
INSTALL REAR WHEEL