FRONT AXLE HUB INSTALLATION

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The procedure listed below is for the LH side.


  1. INSTALL FRONT AXLE HUB BEARING


    1. A01EKRAE03

      Using SST and a press, install a new front axle hub bearing to the steering knuckle.

      SST
      09950-60020   ( 09951-00810 )
      09950-70010   ( 09951-07100 )
  2. INSTALL FRONT DISC BRAKE DUST COVER


    1. A01EJEK

      Install the front disc brake dust cover to the steering knuckle with the 4 bolts.

      Torque:
      8.3 N*m  { 85 kgf*cm, 73 in.*lbf }
  3. INSTALL FRONT AXLE HUB SUB-ASSEMBLY


    1. A01EJZME02

      Using SST and a press, install the front axle hub sub-assembly to the steering knuckle.

      SST
      09608-32010
      09950-60010   ( 09951-00620 )
      09950-70010   ( 09951-07100 )
  4. INSTALL FRONT AXLE HUB HOLE SNAP RING


    1. A01ELPU

      Using snap ring pliers, install a new front axle hub hole snap ring.

  5. INSTALL FRONT NO. 1 WHEEL BEARING DUST DEFLECTOR


    1. A01EIPIE01

      Using SST and a hammer, install a new front No. 1 wheel bearing dust deflector.

      SST
      09316-60011   ( 09316-00011 )
      09608-32010
      09950-60010   ( 09951-00500 )
      09950-60020   ( 09951-00810, 09952-06010 )

      Tech Tips

      Align the cutout for the speed sensor in the No. 1 front wheel bearing dust deflector with the hole of the steering knuckle.

  6. INSTALL FRONT AXLE ASSEMBLY


    1. A01EJU8

      Install the front axle assembly to the front shock absorber with the 2 bolts and 2 nuts.

      Torque:
      290 N*m  { 2956 kgf*cm, 214 ft.*lbf }

      Note

      When installing the nuts, keep the bolts from rotating.

  7. INSTALL FRONT DRIVE SHAFT ASSEMBLY


    1. A01EJACE01
      Text in Illustration
      *1 Matchmark

      Align the matchmarks and install the front drive shaft assembly to the front axle hub sub-assembly.

  8. INSTALL FRONT LOWER SUSPENSION ARM


    1. A01EJ1Z

      Install the front lower suspension arm to the front lower ball joint with the bolt and 2 nuts.

      Torque:
      92 N*m  { 938 kgf*cm, 68 ft.*lbf }
  9. CONNECT TIE ROD ASSEMBLY


    1. A01EKQ5

      Connect the tie rod assembly LH to the steering knuckle with the nut.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }
    2. Install a new cotter pin.

      Note

      Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.

  10. INSTALL FRONT DISC


    1. A01EM51E02
      Text in Illustration
      *1 Matchmark

      Align the matchmarks of the disc and axle hub, and install the disc.

      Note

      When installing a new disc, select the installation position where the front disc has minimal runout.

  11. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY


    1. A01EKLH

      Install the front disc brake caliper assembly to the steering knuckle with the 2 bolts.

      Torque:
      104 N*m  { 1060 kgf*cm, 77 ft.*lbf }

      Note

      Do not twist the brake hose when installing the front disc brake caliper assembly.

  12. INSTALL FRONT AXLE SHAFT NUT


    1. Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using a non-residue solvent.

      Note


      • Be sure to perform this work for a new front drive shaft assembly.

      • Keep the threaded parts free of oil and foreign matter.

    2. A01EMFV

      Using a socket wrench (30 mm), install the new front axle shaft nut.

      Torque:
      294 N*m  { 2998 kgf*cm, 217 ft.*lbf }

      Note

      Stake the front axle shaft nut after inspecting for looseness and runout in the following steps.

      Tech Tips

      Keep depressing the brake pedal to prevent the drive shaft from rotating.

  13. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY


    1. A01EKLH

      Remove the 2 bolts and separate the front disc brake caliper assembly.

      Note

      Use wire or an equivalent tool to keep the front disc brake caliper assembly from hanging down by the flexible hose.

  14. REMOVE FRONT DISC


    1. A01EM51E02
      Text in Illustration
      *1 Matchmark

      Put matchmarks on the front disc and front axle hub.

      Tech Tips

      The above step is not necessary when the front disc will be replaced.

    2. Remove the front disc.

  15. INSPECT FRONT AXLE HUB BEARING LOOSENESS


    1. A01EKYO

      Using a dial indicator, check for looseness near the center of the front axle hub.

      Maximum looseness
      0.05 mm (0.00196 in.)

      Note

      Ensure that the dial indicator is set perpendicular to the measurement surface.

      If the looseness exceeds the maximum, replace the front axle hub bearing.

  16. INSPECT FRONT AXLE HUB RUNOUT


    1. A01EJF2

      Using a dial indicator, check for runout on the surface of the axle hub outside the hub bolt.

      Maximum runout
      0.05 mm (0.00196 in.)

      Note

      Ensure that the dial indicator is set perpendicular to the measurement surface.

      If the runout exceeds the maximum, replace the front axle hub sub-assembly.

  17. INSTALL FRONT DISC


    1. A01EM51E02
      Text in Illustration
      *1 Matchmark

      Align the matchmarks of the disc and axle hub, and install the disc.

      Note

      When installing a new disc, select the installation position where the front disc has minimal runout.

  18. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY


    1. A01EKLH

      Install the front disc brake caliper assembly to the steering knuckle with the 2 bolts.

      Torque:
      104 N*m  { 1060 kgf*cm, 77 ft.*lbf }

      Note

      Do not twist the brake hose when installing the front disc brake caliper assembly.

  19. INSTALL FRONT SPEED SENSOR


    1. A01EKN2E06
      Text in Illustration
      *1 Resin Clamp

      Install the resin clamp and front speed sensor with the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note


      • Prevent foreign matter from attaching to the front speed sensor tip.

      • Firmly insert the front speed sensor body into the steering knuckle before tightening the bolt.

      • After installing the front speed sensor to the steering knuckle, make sure that there is no clearance between the front speed sensor stay and steering knuckle. Also make sure that no foreign matter is stuck between the parts.

      • Before installing the clamp, firmly insert the points of the clamp into the installation holes.

  20. STAKE FRONT AXLE SHAFT NUT


    1. A01ELM0E03

      Using a chisel and hammer, stake the front axle shaft nut.

  21. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }
  22. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT


    1. Inspect and adjust the front wheel alignment Click here.

  23. CHECK FOR SPEED SENSOR SIGNAL


    1. Check for the speed sensor signal Click here.