Tech Tips
Use the same procedure for the RH side and LH side.
The procedure listed below is for the LH side.
INSTALL FRONT AXLE HUB BEARING
Using SST and a press, install a new front axle hub bearing to the steering knuckle.
INSTALL FRONT DISC BRAKE DUST COVER
Install the front disc brake dust cover to the steering knuckle with the 4 bolts.
INSTALL FRONT AXLE HUB SUB-ASSEMBLY
Using SST and a press, install the front axle hub sub-assembly to the steering knuckle.
INSTALL FRONT AXLE HUB HOLE SNAP RING
Using snap ring pliers, install a new front axle hub hole snap ring.
INSTALL FRONT NO. 1 WHEEL BEARING DUST DEFLECTOR
Using SST and a hammer, install a new front No. 1 wheel bearing dust deflector.
Tech Tips
Align the cutout for the speed sensor in the No. 1 front wheel bearing dust deflector with the hole of the steering knuckle.
INSTALL FRONT AXLE ASSEMBLY
Install the front axle assembly to the front shock absorber with the 2 bolts and 2 nuts.
Note
When installing the nuts, keep the bolts from rotating.
INSTALL FRONT DRIVE SHAFT ASSEMBLY
| *1 | Matchmark |
Align the matchmarks and install the front drive shaft assembly to the front axle hub sub-assembly.
INSTALL FRONT LOWER SUSPENSION ARM
Install the front lower suspension arm to the front lower ball joint with the bolt and 2 nuts.
CONNECT TIE ROD ASSEMBLY
Connect the tie rod assembly LH to the steering knuckle with the nut.
Install a new cotter pin.
Note
Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.
INSTALL FRONT DISC
| *1 | Matchmark |
Align the matchmarks of the disc and axle hub, and install the disc.
Note
When installing a new disc, select the installation position where the front disc has minimal runout.
INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
Install the front disc brake caliper assembly to the steering knuckle with the 2 bolts.
Note
Do not twist the brake hose when installing the front disc brake caliper assembly.
INSTALL FRONT AXLE SHAFT NUT
Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using a non-residue solvent.
Note
Be sure to perform this work for a new front drive shaft assembly.
Keep the threaded parts free of oil and foreign matter.
Using a socket wrench (30 mm), install the new front axle shaft nut.
Note
Stake the front axle shaft nut after inspecting for looseness and runout in the following steps.
Tech Tips
Keep depressing the brake pedal to prevent the drive shaft from rotating.
SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY
Remove the 2 bolts and separate the front disc brake caliper assembly.
Note
Use wire or an equivalent tool to keep the front disc brake caliper assembly from hanging down by the flexible hose.
REMOVE FRONT DISC
| *1 | Matchmark |
Put matchmarks on the front disc and front axle hub.
Tech Tips
The above step is not necessary when the front disc will be replaced.
Remove the front disc.
INSPECT FRONT AXLE HUB BEARING LOOSENESS
Using a dial indicator, check for looseness near the center of the front axle hub.
| Maximum looseness |
|---|
| 0.05 mm (0.00196 in.) |
Note
Ensure that the dial indicator is set perpendicular to the measurement surface.
If the looseness exceeds the maximum, replace the front axle hub bearing.
INSPECT FRONT AXLE HUB RUNOUT
Using a dial indicator, check for runout on the surface of the axle hub outside the hub bolt.
| Maximum runout |
|---|
| 0.05 mm (0.00196 in.) |
Note
Ensure that the dial indicator is set perpendicular to the measurement surface.
If the runout exceeds the maximum, replace the front axle hub sub-assembly.
INSTALL FRONT DISC
| *1 | Matchmark |
Align the matchmarks of the disc and axle hub, and install the disc.
Note
When installing a new disc, select the installation position where the front disc has minimal runout.
INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
Install the front disc brake caliper assembly to the steering knuckle with the 2 bolts.
Note
Do not twist the brake hose when installing the front disc brake caliper assembly.
INSTALL FRONT SPEED SENSOR
| *1 | Resin Clamp |
Install the resin clamp and front speed sensor with the bolt.
Note
Prevent foreign matter from attaching to the front speed sensor tip.
Firmly insert the front speed sensor body into the steering knuckle before tightening the bolt.
After installing the front speed sensor to the steering knuckle, make sure that there is no clearance between the front speed sensor stay and steering knuckle. Also make sure that no foreign matter is stuck between the parts.
Before installing the clamp, firmly insert the points of the clamp into the installation holes.
STAKE FRONT AXLE SHAFT NUT
Using a chisel and hammer, stake the front axle shaft nut.
INSTALL FRONT WHEEL
INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
Inspect and adjust the front wheel alignment Click here.
CHECK FOR SPEED SENSOR SIGNAL
Check for the speed sensor signal Click here.