Tech Tips
Use the same procedure for the RH side and LH side.
The procedure listed below is for the LH side.
REMOVE FRONT WHEEL
SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY
Remove the 2 bolts and separate the front disc brake caliper assembly.
Note
Use wire or an equivalent tool to keep the front disc brake caliper assembly from hanging down by the flexible hose.
REMOVE FRONT DISC
| *1 | Matchmark |
Put matchmarks on the front disc and front axle hub.
Tech Tips
The above step is not necessary when the front disc will be replaced.
Remove the front disc.
REMOVE FRONT AXLE HUB BOLT
Position the front axle hub bolt to be removed as shown in the illustration.
Temporarily install the 2 nuts to the front axle hub bolt as shown in the illustration.
| Recommended service nut |
|---|
| Thread diameter: 12.0 mm (0.472 in.) |
| Thread pitch: 1.5 mm (0.0591 in.) |
Note
Install the nuts to prevent damage to the front axle hub bolts.
Using SST and a brass bar or an equivalent tool to hold the front axle hub, remove the front axle hub bolt.
| *1 | Turn |
| *2 | Hold |
| *3 | Nut |
INSTALL FRONT AXLE HUB BOLT
Position a new front axle hub bolt to be installed as shown in the illustration.
Temporarily install the new front axle hub bolt to the front axle hub.
Install a washer and nut to the new front axle hub bolt as shown in the illustration.
| Recommended service nut |
|---|
| Thread diameter: 12.0 mm (0.472 in.) |
| Thread pitch: 1.5 mm (0.0591 in.) |
Tech Tips
The thickness of the washer is preferably 5 mm (0.197 in.) or more.
Using a brass bar or an equivalent tool to hold the front axle hub, install the front axle hub bolt by tightening the nut.
| *1 | Washer |
| *2 | Turn |
| *3 | Hold |
| *4 | Nut |
Note
Install the nuts to prevent damage to the front axle hub bolts.
Do not damage the threads of the front axle hub bolts.
Remove the 3 nuts and washer from the 3 front axle hub bolts.
INSTALL FRONT DISC
| *1 | Matchmark |
Align the matchmarks of the disc and axle hub, and install the disc.
Note
When installing a new disc, select the installation position where the front disc has minimal runout.
INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
Install the front disc brake caliper assembly to the steering knuckle with the 2 bolts.
Note
Do not twist the brake hose when installing the front disc brake caliper assembly.
INSTALL FRONT WHEEL