VALVE BODY ASSEMBLY INSTALLATION


  1. INSTALL MANUAL VALVE


    1. A01EJ2T

      Coat the manual valve with ATF and install it to the transmission valve body assembly.

  2. INSTALL NO. 1 GOVERNOR APPLY GASKET


    1. Coat 2 new No. 1 governor apply gaskets with ATF.

    2. Install the 2 No. 1 governor apply gaskets to the automatic transaxle assembly.

  3. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. Coat the O-ring of the transmission wire with ATF.

    2. A01EMN8E01
      Text in Illustration
      *1 Manual Valve Lever Shaft Sub-assembly
      *2 Manual Valve
      *a Positioning Bolt

      Insert the pin of the manual valve lever shaft sub-assembly into the groove on the end of the manual valve and install the transmission valve body assembly to the automatic transaxle assembly with the 11 bolts.

      Torque:
      Bolt (A), (B), (C)
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
      Bolt (D)
      9.6 N*m  { 98 kgf*cm, 85 in.*lbf }
      Bolt Length
      Bolt (A)
      25 mm (0.984 in.)
      Bolt (B)
      30 mm (1.18 in.)
      Bolt (C), (D)
      35 mm (1.38 in.)

      Note


      • When installing the transmission valve body assembly, be careful not to allow the speed sensor and automatic transaxle assembly to interfere with each other.

      • Be sure to insert the pin of the manual valve lever shaft sub-assembly into the groove on the end of the manual valve.

      • First, temporarily install the bolts marked (*a) in the illustration because they are positioning bolts.

  4. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. Coat a new O-ring with ATF.

    2. A01EIPOE02
      Text in Illustration
      *1 O-ring

      Install the O-ring to the valve body oil strainer assembly.

      Note

      Ensure that the O-ring is not twisted.

    3. A01EJOJ

      Install the valve body oil strainer assembly to the transmission valve body assembly with the 2 bolts.

      Torque:
      9.6 N*m  { 98 kgf*cm, 85 in.*lbf }

  5. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY


    1. A01EK1FE01
      Text in Illustration
      *1 Transmission Oil Cleaner Magnet

      Install the 4 transmission oil cleaner magnets to the automatic transaxle oil pan sub-assembly as shown in the illustration.

    2. Install a new automatic transaxle oil pan gasket to the automatic transaxle oil pan sub-assembly.

    3. A01EKGV

      Clean and degrease the 2 bolts and the installation holes in the automatic transaxle assembly.

    4. A01EJT5

      Install the automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket to the automatic transaxle assembly with the 17 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note

      Completely remove any oil or grease from the contact surfaces of the automatic transaxle assembly and automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket before installation.

    5. Apply adhesive to 2 or 3 threads on the ends of the 2 bolts.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      Note

      In order to ensure proper sealing of the 2 bolts, apply adhesive to the 2 bolts and install them within 10 minutes of adhesive application.

    6. A01EMEN

      Install the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  6. INSTALL TRANSFER ASSEMBLY


    1. A01EM89

      Install the transfer assembly to the automatic transaxle assembly with 2 new bolts and the 6 nuts.

      Torque:
      69 N*m  { 700 kgf*cm, 51 ft.*lbf }

      Note


      • Install the transfer assembly to the automatic transaxle assembly horizontally.

      • Do not touch the transfer assembly oil seals during installation.

  7. INSTALL TORQUE CONVERTER ASSEMBLY


    1. A01EKX9

      Engage the splines of the input shaft and turbine runner.

    2. A01ELVY

      Engage the splines of the stator shaft and the stator while turning the torque converter assembly.

      Tech Tips

      If the stator shaft splines are difficult to engage with the stator splines, move the torque converter assembly back approximately 10 mm (0.394 in.) and engage the splines while rotating the torque converter assembly.

    3. A01EM5Q

      Turn the torque converter assembly to insert the key of the oil pump drive gear into the groove of the torque converter assembly.

    4. Clean the torque converter assembly set bolt holes.

    5. A01EJ6WE01
      Text in Illustration
      *a Engine Surface
      *b Drive Plate Surface

      Using a vernier caliper and straightedge, measure dimension A between the transaxle contact surface of the engine and the torque converter assembly contact surface of the drive plate.

      Note

      Make sure to deduct the thickness of the straightedge.

    6. A01EM2RE01

      Using a vernier caliper and straightedge, measure dimension B shown in the illustration and check that dimension B is more than dimension A, which was measured in the previous step.

      Standard
      A + 1 mm (0.0394 in.) or more

      Note


      • Make sure to deduct the thickness of the straightedge.

      • If the automatic transaxle assembly is installed to the engine with the torque converter assembly not sufficiently inserted, the torque converter assembly may be damaged.

  8. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

    Tech Tips

    See the steps from "Install Automatic Transaxle Assembly" through "Check Automatic Transaxle System" Click here.

  9. CHECK AUTOMATIC TRANSAXLE SYSTEM

    Note

    If automatic transmission parts have been replaced, refer to Parts Replacement Compensation Table to determine if any additional operations are necessary Click here.