VALVE BODY ASSEMBLY INSTALLATION


  1. INSTALL MANUAL VALVE


    1. A01EJ2T

      Coat the manual valve with ATF and install it to the valve body.

  2. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. Coat the O-ring of the transmission wire with ATF.

    2. A01EKRRE01

      Confirm that the manual valve lever is positioned as shown in the illustration and install the valve body assembly to the transaxle case with the 11 bolts.

      Torque:
      Bolt A, B, C
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
      Bolt D
      9.6 N*m  { 98 kgf*cm, 85 in.*lbf }
      Bolt length
      Bolt A
      25 mm (0.984 in.)
      Bolt B
      30 mm (1.18 in.)
      Bolt C, D
      35 mm (1.38 in.)

      Note


      • When installing the transmission valve body assembly, be careful not to allow the speed sensor and transaxle case to interfere with each other.

      • Be sure to insert the pin of the manual valve lever into the groove on the end of the manual valve.

      • First, temporarily tighten the bolts marked by *1 in the illustration because they are positioning bolts.

  3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. A01EIPOE02
      Text in Illustration
      *1 O-ring

      Coat a new O-ring with ATF and install it to the oil strainer.

      Note

      Ensure that the O-ring is not twisted or pinched.

    2. A01EJOJ

      Install the oil strainer to the valve body with the 2 bolts.

      Torque:
      9.6 N*m  { 98 kgf*cm, 85 in.*lbf }

  4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY


    1. A01EIVRE02
      Text in Illustration
      *1 Magnet

      Install the 2 magnets to the oil pan.

    2. Install a new gasket to the oil pan.

      Note

      Completely remove any oil or grease from the contact surfaces of the transaxle case and oil pan sub-assembly with the gasket before installation.

    3. A01EJT5

      Install the oil pan to the automatic transaxle with the 17 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note

      In order to ensure proper sealing of the transmission oil pan bolts, apply sealant to the bolts and install them within 10 minutes of sealant application.

    4. Apply adhesive to 2 new bolts.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent.
    5. A01EMEN

      Install the oil pan to the automatic transaxle with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

      Note

      In order to ensure proper sealing of the transmission oil pan bolts, apply sealant to the bolts and install them within 10 minutes of sealant application.

  5. INSTALL TORQUE CONVERTER ASSEMBLY


    1. A01EJUN

      Engage the splines of the input shaft and turbine runner.

    2. A01EJUC

      Engage the splines of the stator shaft and the stator while turning the torque converter assembly.

      Tech Tips

      If the stator shaft splines are difficult to engage with the stator splines, move the torque converter assembly back approximately 10 (0.394 in.) mm and engage the splines while rotating the torque converter assembly.

    3. A01EKED

      Turn the torque converter assembly to insert the key of the oil pump drive gear into the groove of the torque converter assembly.

    4. Clean the torque converter assembly set bolt holes.

    5. A01EJ6WE01
      Text in Illustration
      *a Engine Surface
      *b Drive Plate Surface

      Using a vernier caliper and straightedge, measure dimension A between the transaxle contact surface of the engine and the torque converter assembly contact surface of the drive plate.

      Note

      Make sure to deduct the thickness of the straightedge.

    6. A01EM2RE01

      Using a vernier caliper and straightedge, measure dimension B shown in the illustration and check that dimension B is more than dimension A, which was measured in the previous step.

      Standard
      A + 1 mm (0.0394 in.) or more

      Note


      • Make sure to deduct the thickness of the straightedge.

      • If the automatic transaxle assembly is installed to the engine with the torque converter assembly not sufficiently inserted, the torque converter assembly may be damaged.

  6. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

    Tech Tips

    See the steps from "Install Automatic Transaxle Assembly" through "Check Automatic Transaxle System" Click here.

  7. CHECK AUTOMATIC TRANSAXLE SYSTEM

    Note

    If automatic transmission parts have been replaced, refer to Parts Replacement Compensation Table to determine if any additional operations are necessary Click here.