OIL PUMP REMOVAL

Note

Do not remove the oil pump or oil pump relief valve from the timing chain cover sub-assembly.


  1. INSTALL ENGINE ON ENGINE STAND

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  2. REMOVE IGNITION COIL ASSEMBLY


    1. Disconnect the 4 ignition coil assembly connectors.

    2. A01EJ1R

      Remove the 4 bolts and 4 ignition coil assemblies.

  3. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A01EM9P

      Remove the 16 bolts, 3 seal washers, cylinder head cover and gasket.

    2. A01EM0R

      Remove the 3 gaskets from the camshaft bearing caps.

  4. REMOVE CRANKSHAFT POSITION SENSOR

    A01EJZL

    1. Disconnect the sensor connector.

    2. Remove the bolt and sensor.

  5. REMOVE CRANKSHAFT PULLEY


    1. A01EM6PE01

      Using SST, hold the crankshaft pulley and loosen the pulley bolt. Further loosen the bolt until 2 or 3 threads are screwed into the crankshaft.

      SST
      09213-54015
      09330-00021

      Tech Tips

      SST (Crankshaft pulley holding tool) Fixing bolt part No. : 91551-80650(2 pcs)

    2. A01EJVME01

      Using SST and the pulley bolt, remove the crankshaft pulley.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05020, 09954-05011 )

      Tech Tips

      Apply a lubricant to the threads and end of SST.

  6. REMOVE ENGINE MOUNTING BRACKET RH


    1. A01EMRJ

      Remove the 5 bolts and engine mounting bracket RH.

  7. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01EM6M

      Remove the bolt and V-ribbed belt tensioner.

  8. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. A01EM0Y

      Remove the 17 bolts and 2 nuts.

    2. A01EK8U

      Remove the timing chain cover sub-assembly by prying between the timing chain cover sub-assembly and cylinder head, camshaft housing, cylinder block and stiffening crankcase with a screwdriver as shown in the illustration.

      Note

      Be careful not to damage the contact surfaces of the cylinder head, camshaft housing, cylinder block, stiffening crankcase and timing chain cover sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    3. A01EMIS

      Remove the 2 oil pump gaskets and oil hole cover gasket from the stiffening crankcase.

  9. REMOVE TIMING CHAIN COVER OIL SEAL


    1. A01EMCRE01

      Using a screwdriver and wooden block, pry out the timing chain cover oil seal.

      Note

      Do not damage the surface of the timing chain cover oil seal press fit hole.

      Tech Tips

      Tape the screwdriver tip before use.