RADIATOR INSTALLATION


  1. INSTALL RADIATOR ASSEMBLY


    1. A01EKYCE01
      Text in Illustration
      *1 Snap fit
      *2 Guide

      Install the fan assembly with motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.

    2. Install the 2 lower radiator supports and 2 radiator support cushions.

    3. A01ELYP

      Install the radiator assembly and fan assembly with motor.

      Note

      Do not apply any excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.

    4. A01ELP2

      Connect the 4 wire harness clamps and 2 connectors.

  2. INSTALL COOLER CONDENSER ASSEMBLY


    1. A01EIVQ

      Install the cooler condenser assembly with the 4 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  3. INSTALL UPPER RADIATOR SUPPORT


    1. A01EKKS

      Install the upper radiator support with the 5 bolts and connect the hood lock control cable clamp to the upper radiator support.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  4. CONNECT OUTLET NO. 1 OIL COOLER HOSE


    1. A01EJCL

      Connect the outlet No. 1 oil cooler hose to the radiator.

  5. CONNECT INLET NO. 1 OIL COOLER HOSE


    1. A01EJ1B

      Connect the inlet No. 1 oil cooler hose to the radiator.

  6. INSTALL NO. 2 RADIATOR HOSE


    1. A01EMF7E01

      Install the No. 2 radiator hose to the engine and radiator.

  7. CONNECT NO. 1 RADIATOR HOSE


    1. A01EM4Z

      Connect the No. 1 radiator hose to the radiator.

  8. CONNECT OUTLET RESERVE TANK HOSE


    1. A01EJDA

      Connect the outlet reserve tank hose to the radiator.

  9. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)


    1. A01ELDL

      Apply MP grease to the sliding areas of the lock.

    2. Connect the hood lock control cable.

    3. A01EL24E01

      Install the hood lock assembly with the 3 bolts.

      Torque:
      <A> Centering Bolt
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Torque:
      <A> Standard Bolt
      7.5 N*m  { 77 kgf*cm, 66 in.*lbf }
      Torque:
      <B>
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    4. A01EJ4W

      Install a new hood lock nut cap.

  10. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)


    1. A01ELDL

      Apply MP grease to the sliding areas of the lock.

    2. Connect the hood lock control cable.

    3. A01EJFGE01

      Install the hood lock assembly with the 3 bolts.

      Torque:
      <A> Centering Bolt
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Torque:
      <A> Standard Bolt
      7.5 N*m  { 77 kgf*cm, 66 in.*lbf }
      Torque:
      <B>
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    4. Connect the connector.

    5. A01EJ4W

      Install a new hood lock nut cap.

  11. INSTALL LOW PITCHED HORN ASSEMBLY


    1. Install the low pitched horn assembly with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    2. Connect the connector.

  12. INSTALL HIGH PITCHED HORN ASSEMBLY


    1. Install the high pitched horn assembly with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    2. Connect the connector.

  13. INSTALL RADIATOR GRILLE


    1. Engage the 6 claws.

    2. Install the 3 clips.

    3. Install the radiator grille with the 2 bolts.

  14. INSTALL INLET AIR CLEANER ASSEMBLY


    1. A01EKOK

      Install the inlet air cleaner assembly with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  15. ADD ENGINE COOLANT


    1. Tighten the radiator drain cock plug by hand.

    2. Slowly fill the radiator with TOYOTA Super Long Life Coolant (SLLC).

      Standard Capacity
      7.1 liters (7.5 US qts, 6.2 lmp. qts)

      Tech Tips

      TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids).

      Note

      Never use water as a substitute for engine coolant.

    3. A01EMHKE02
      Text in Illustration
      *1 Full Line

      Slowly pour coolant into the radiator reservoir tank until it reaches the full line.

    4. Squeeze the No. 1 and No. 2 radiator hoses several times by hand, and then check the level of the coolant.

      If the coolant level is low, add coolant.

    5. Bleed air from the cooling system.


      1. Warm up the engine until the thermostat opens. While the thermostat is open, circulate the coolant for several minutes.

        Tech Tips

        The thermostat open timing can be confirmed by squeezing the No. 2 radiator hose by hand, and sensing vibrations when the engine coolant starts to flow inside the hose.

      2. Maintain the engine speed at 2500 to 3000 rpm.

      3. Squeeze the inlet and No. 1 and No. 2 radiator hoses several times by hand to bleed air.

        CAUTION:

        When squeezing the radiator hoses:


        • Wear protective gloves.

        • Be careful as the radiator hoses are hot.

        • Keep your hands away from the cooling fans.

        Note


        • Make sure that the radiator reservoir still has some coolant in it.

        • If the coolant temperature gauge indicates an excessive temperature, turn off the engine and let it cool.

        • If there is not enough coolant, the engine may overheat or be seriously damaged.

        • If the radiator reservoir does not have enough coolant, perform the following: 1) stop the engine, 2) wait until the coolant has cooled down, and 3) add coolant until the reservoir is filled to the full line.

    6. Stop the engine and wait until the engine coolant cools down.

    7. Add engine coolant to the full line on the radiator reservoir.

  16. INSPECT FOR COOLANT LEAK

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized hot engine coolant and steam may be released and cause serious burns.

    Note

    Before performing each inspection, turn the A/C switch off.


    1. A01EJTT

      Fill the radiator with coolant and attach a radiator cap tester.

    2. Warm up the engine.

    3. Using the radiator cap tester, increase the pressure inside the radiator to 118 kPa (1.2 kgf/cm2, 17 psi), and check that the pressure does not drop.

      If the pressure drops, check the hoses, radiator and water pump for leaks. If no external leaks are found, check the heater core, cylinder block and cylinder head.

  17. INSPECT AUTOMATIC TRANSAXLE FLUID

    Tech Tips


  18. INSTALL NO. 1 ENGINE UNDER COVER

  19. INSTALL NO. 2 ENGINE UNDER COVER

  20. INSTALL COOL AIR INTAKE DUCT SEAL


    1. A01EJEH

      Install the cool air intake duct seal with the 12 clips.