FUEL PUMP INSTALLATION


  1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE


    1. Install a new fuel suction tube set gasket onto the fuel tank.

    2. A01EMFT

      Connect the fuel tube with the clip.

    3. Set the fuel suction tube assembly to the fuel tank.

      Note


      • Be careful not to bend the arm of the fuel sender gauge.

      • Do not damage the fuel tube.

    4. A01ELG0

      Align the protrusion of the fuel suction tube assembly with pump and gauge and the cutout of the fuel tank vent tube set plate.

    5. While holding the fuel suction with pump and gauge tube assembly by hand, install the fuel tank vent tube to the fuel tank with the 8 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }
    6. A01EM88E01

      Install the fuel tank main tube sub-assembly and the tube joint clip.

      Note


      • Check that there are no scratches or foreign matter around the connected part of the fuel tube joint and plug before performing this work.


      • Check that the fuel tube joint is securely inserted.


      • Check that the tube joint clip is on the collar of the fuel tube joint.


      • After installing the tube joint clip, check that the fuel tube cannot be pulled out.

    7. A01EKFA

      Connect the fuel pump connector.

  2. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. INSPECT FOR FUEL LEAK


    1. Check fuel pump operation.


      1. Connect the GTS to the DLC3.

      2. Turn the ignition switch to ON and turn the GTS on.

        Note

        Do not start the engine.

      3. Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump / Speed.

      4. Check for pressure in the fuel inlet tube from the fuel line. Check that the sound of fuel flowing from the fuel tank can be heard. If no sound can be heard, check the integration relay, fuel pump, ECM and wiring connectors.

    2. Inspect for fuel leaks.


      1. Check that there are no fuel leaks from the fuel system after doing any maintenance or repairs. If there is a fuel leak, repair or replace parts as necessary.

    3. Turn the ignition switch off.

    4. Disconnect the GTS from the DLC3.

  4. INSTALL REAR FLOOR SERVICE HOLE COVER


    1. A01EL5T

      Install the rear floor service hole cover with new butyl tape.

    2. Install the rear floor carpet and the rear floor silencer.

  5. INSTALL REAR SEAT ASSEMBLY LH


    1. Install the rear seat assembly LH Click here.

  6. INSTALL REAR SEAT ASSEMBLY RH


    1. Install the rear seat assembly RH Click here.