FUEL PRESSURE REGULATOR REMOVAL


  1. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE


    1. Remove the fuel suction tube assembly with pump and gauge Click here.

  2. REMOVE FUEL SENDER GAUGE


    1. A01EL8CE01

      Disconnect the fuel sender gauge connector from the fuel suction plate.

    2. Press down on the fuel sender gauge claw labeled A. Then slide the fuel sender gauge upward.

      Note

      Do not touch the sender resistance plate or contact area.

  3. REMOVE FUEL FILTER ASSEMBLY


    1. A01EJ91

      Disconnect the fuel pump connector from the fuel suction plate.

      Note

      Do not damage the wire harness.

    2. A01ELY1E01
      Text in Illustration
      *1 E-ring
      *2 Tube

      Using needle nose pliers, remove the E-ring.

      Note

      Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube assembly with pump and gauge. Doing so will cause reassembly of the fuel suction tube assembly with pump and gauge to be impossible as the tube is welded to the plate.

    3. Separate the fuel suction plate and remove the spring from the sub-tank.

    4. A01ELNC

      Detach the 2 claws and remove the fuel filter from the sub-tank.

    5. A01EMFQ

      Using a screwdriver with the tip taped, detach the claw of the jet pump nozzle.

    6. A01ELBB

      Using a screwdriver with the tip taped, remove the jet pump from the sub-tank.

    7. A01EJHPE08
      Text in Illustration
      *1 Jet Pump
      *2 O-ring

      Remove the O-ring from the jet pump.

  4. REMOVE FUEL PUMP ASSEMBLY WITH FILTER


    1. A01EIQ6

      Detach the 5 claws on the filter and remove the fuel pump from the fuel filter.

      Note


      • Do not damage the fuel suction filter or fuel filter.

      • Do not remove the fuel suction filter from the fuel pump.

      • Do not do anything which may separate the fuel tube from either the fuel suction plate or fuel filter assembly, such as applying excessive force to the tube Click here.

      Tech Tips

      If the fuel filter assembly is to be replaced, replace the fuel suction plate sub-assembly.

    2. A01EMK2

      Disconnect the fuel pump connector from the fuel pump and then remove the fuel pump harness.

    3. A01EKPBE04

      Remove the O-ring and spacer from the fuel pump.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (φ1 mm) that is formed as shown in the illustration.

  5. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY


    1. A01EKSB

      Remove the fuel pressure regulator from the fuel filter.

    2. Remove the 2 O-rings.