EXHAUST MANIFOLD INSTALLATION


  1. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR


    1. A01EMSR

      Install the No. 1 manifold converter insulator with the 4 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  2. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01EKXO

      Install the No. 2 exhaust manifold heat insulator with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  3. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. A01EKRL

      Install a new gasket onto the cylinder head.

    2. A01EKL4E02

      Temporarily install the exhaust manifold converter sub-assembly with the 5 nuts.

    3. Tighten the 5 nuts in the sequence shown in the illustration.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  4. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01EIRR

      Install the No. 1 exhaust manifold heat insulator with the 4 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  5. INSTALL NO. 2 MANIFOLD STAY


    1. A01EL42

      Install the No. 2 manifold stay with the bolt and nut.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  6. INSTALL MANIFOLD STAY


    1. A01EIZ0

      Install the manifold stay with the bolt and nut.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  7. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)


    1. A01EKHCE01
      Text in Illustration
      *1

      Fulcrum Length

      30 mm
      *2

      Fulcrum Length

      300 mm

      Using SST, install the air fuel ratio sensor to the exhaust manifold.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Note


      • The "with SST" torque value is effective when using SST with a fulcrum length of 30 mm (1.18 in.).

      • The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 300 mm (11.81 in.) Click here.

      • This torque value is effective when SST is parallel to the torque wrench.

    2. A01ELYB

      Connect the air fuel ratio sensor connector.

    3. Install the wire harness clamp.

  8. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A01EMBGE03

      Using a vernier caliper, measure the free length of the compression spring.

      Minimum length
      41.5 mm (1.64 in.)

      If the length is less than the minimum, replace the compression spring.

    2. Fully insert a new gasket to the exhaust manifold converter sub-assembly.

    3. A01EMPOE16
      Text in Illustration
      *1 Exhaust Manifold Converter Sub-assembly
      *2 Gasket
      *3 Wooden Block

      Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the exhaust manifold converter sub-assembly.

      Note


      • Be sure to install the gasket in the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • Do not push in the gasket by using the exhaust pipe when connecting it.

    4. Install a new gasket to the center exhaust pipe assembly.

    5. A01EMOV

      Install the front exhaust pipe with the 2 compression springs and 4 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    6. A01EINH

      Connect the clamp and connector.

  9. INSPECT FOR EXHAUST GAS LEAK

  10. INSTALL NO. 2 ENGINE UNDER COVER

  11. INSTALL NO. 1 ENGINE UNDER COVER