FRONT DOOR BELT MOULDING INSTALLATION

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The procedure listed below is for the LH side.


  1. INSTALL FRONT DOOR BELT MOULDING SUB-ASSEMBLY LH


    1. for Type A:


      1. Install the front door belt moulding sub-assembly LH with the 6 screws.

        Tech Tips

        Install the screws in the order shown in the illustration.

      2. Tighten the 5 belt line screws indicated by the arrows in the illustration.

        A01H0PHE04

    2. for Type B:


      1. Install the front door belt moulding sub-assembly LH with the 6 screws.

        Tech Tips

        Install the screws in the order shown in the illustration.

      2. Tighten the 3 belt line screws indicated by the arrows in the illustration.

        A01H0R3E01

    3. Install a nose piece to an air riveter or hand riveter. Then insert the mandrel part of a new 4 mm waterproof rivet into the nose piece.

    4. Using the air riveter or hand riveter, install the rivet shown in the illustration.

      A01H27V

      Tech Tips


      • The rivet is for fixing the front door belt moulding in place.

      • If the rivet cannot be cut, pull it once and cut it.

      Note


      • A01GWS7E15

        Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        Text in Illustration
        *1 Riveter
        *2 Mandrel
        *a INCORRECT
        *b CORRECT
      • A01GZMQE17

        Confirm that the rivets are seated properly against the front door outside moulding.

      • Do not tilt the riveter when installing the rivet to the front door outside moulding.

      • Do not leave any space between the rivet head and front door outside moulding.

        Text in Illustration
        *1 Riveter
        *a INCORRECT
        *b CORRECT
      • A01H0UKE15

        Do not leave any space between the front door outside moulding and front door panel. Firmly hold together the 2 items while installing the rivet.

        Text in Illustration
        *1 Riveter
        *a INCORRECT
        *b CORRECT

  2. INSTALL FRONT DOOR FRONT LOWER FRAME UPPER COVER LH


    1. Attach the 2 clips to install the front door front lower frame upper cover LH.

  3. INSTALL FRONT DOOR GLASS RUN LH


    1. Install the front door glass run LH.

  4. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH


    1. A01GW9LE02

      Insert the front door glass sub-assembly LH into the door panel along the glass run as indicated by the arrows in the illustration.

      Note

      Be careful not to damage the glass.

    2. Install the front door glass sub-assembly LH to the front door window regulator sub-assembly LH with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    3. Install the hole plug.

  5. INSTALL FRONT DOOR SERVICE HOLE COVER LH


    1. Apply new butyl tape to the door.

    2. A01H0BWE01
      Text in Illustration
      *a Reference Point

      Install a new front door service hole cover LH using the reference points on the front door panel.

      Tech Tips


      • When installing the service hole cover, pull the links and connectors through the service hole cover.

      • There should be no wrinkles or folds after attaching the service hole cover.

      • After attaching the service hole cover, check the sealing quality.

  6. INSTALL FRONT DOOR WINDOW FRONT FRAME MOULDING LH


    1. Attach the clip to install the window frame moulding.

    2. Install a nose piece to an air riveter or hand riveter. Then insert the mandrel part of a new φ4 mm waterproof rivet into the nose piece.

    3. Using the air riveter or hand riveter, install the 6 rivets shown in the illustration.

      Tech Tips


      • As there are 2 types of rivets, be sure to install the rivets to the correct locations.

        Rivet Rivet Type
        (A) Short Type or Long Type
        (B) Long Type

      • If the rivet cannot be cut, pull it once and cut it.

      A01H1YBE01

      Note


      • A01GWS7E02

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A01GZMQE02

        Confirm that the rivets are seated properly against the moulding.

      • Do not tilt the riveter when installing the rivet to the moulding.

      • Do not leave any space between the rivet head and moulding.

      • A01H0UKE02

        Do not leave any space between the moulding and door frame. Firmly hold together the 2 items while installing the rivet.

  7. INSTALL FRONT DOOR WEATHERSTRIP LH


    1. Clean the front door surface.


      1. Remove the double-sided tape from the front door.

      2. Wipe off any tape adhesive residue with cleaner.

    2. Install a new front door weatherstrip.


      1. Remove the peeling paper from the face of the front door weatherstrip.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      2. A01H0QQE10

        Install the front door weatherstrip with the clip.

        Tech Tips

        Lift up the front door No. 3 weather strip to install the front door weatherstrip, as the front door weatherstrip affixes to the inner side of the front door No. 3 weatherstrip.

  8. INSTALL FRONT DOOR BELT MOULDING REAR END COVER LH


    1. A01H023E03
      Text in Illustration
      *1 Double-sided Tape

      Place double-sided tape on the front door belt moulding end cover rear LH as shown in the illustration.

    2. A01H1RL

      Attach the claw to install the front door belt moulding end cover rear LH.

  9. INSTALL DOOR FRAME GARNISH LH


    1. Install the door frame garnish LH with the 2 clips.

  10. INSTALL FRONT DOOR TRIM COVER LH


    1. Attach the 5 clips to install the front door trim cover LH.

    2. Install the cushion.

  11. INSTALL FRONT DOOR GLASS INNER WEATHERSTRIP LH


    1. Install the front door glass weatherstrip inner LH.

  12. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH

    Click here

  13. INSTALL FRONT DOOR NO. 2 SERVICE HOLE COVER LH


    1. Apply new butyl tape to the door.

    2. A01GX4XE01
      Text in Illustration
      *a Reference Point

      Install a new No. 2 front door service hole cover LH using the reference points on the front door panel.

      Tech Tips


      • When installing the service hole cover, pull the links and connectors through the service hole cover.

      • There should be no wrinkles or folds after attaching the service hole cover.

      • After attaching the service hole cover, check the sealing quality.

  14. INSTALL FRONT MULTIPLEX NETWORK DOOR ECU LH


    1. Install the front multiplex network door ECU LH to the door panel with the 2 screws.

    2. Connect the 3 connectors.

  15. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. Connect the connector.

    2. A01GXAA

      Connect the 2 cables to the inside handle.

    3. Attach the 13 clips to install the front door trim board sub-assembly LH.

    4. Install the 3 screws.

  16. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL


    1. Connect the connector.

    2. A01GX6M

      Attach the 2 claws to install the power window regulator master switch assembly with front door armrest base panel.

  17. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG LH


    1. Attach the 3 claws to install the front door inside handle bezel plug LH.

  18. CONNECT CABLE FROM AUXILIARY BATTERY NEGATIVE TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  19. INSTALL BATTERY SERVICE HOLE COVER LH


    1. A01GZIME02
      Text in Illustration
      *A for Standard
      *B for Ottoman

      Attach the battery service hole cover LH with the clip and fastening tape.

  20. INSTALL DECK TRIM SIDE BOARD LH (w/o Spare Tire)


    1. A01GXQQ

      Attach the 2 clips to install the deck trim side board LH.

  21. INSTALL DECK BOARD ASSEMBLY (w/o Spare Tire)

    A01GZ3P

  22. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

    A01GWKI