FRONT BUMPER REASSEMBLY

INSTALL LOWER NO. 1 RADIATOR GRILLE
1. except Sport Package:
  1. Attach the 17 claws to install the lower No. 1 radiator grille.
2. for Sport Package:
  1. Attach the 18 claws to install the lower No. 1 radiator grille.
INSTALL RADIATOR GRILLE

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INSTALL FRONT BUMPER LOWER COVER
1. Attach the 2 claws to install the front bumper lower cover as shown in the illustration.
  
  Text in Illustration
  
  *A except Sport Package *2 for Sport Package
INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET
1. for Type A:
  1. Install the front bumper extension mounting bracket with the 2 screws.
2. for Type B:
  1. Install the front bumper extension mounting bracket with the 2 screws.
INSTALL FOG LIGHT COVER LH
1. except Sport Package:
  1. Attach the 5 claws to install the fog light cover LH.
2. for Sport Package:
  1. Attach the 9 claws to install the fog light cover LH.
  2. Install the screw.
INSTALL FOG LIGHT COVER RH

Tech Tips

Use the same procedure described for the LH side.
INSTALL FOG LIGHT ASSEMBLY LH
1. except Sport Package:
  
  Click here
2. for Sport Package:
  
  Click here
INSTALL FOG LIGHT ASSEMBLY RH

Tech Tips

Use the same procedure described for the LH side.

Text in Illustration
*A	except Sport Package	*2	for Sport Package

INSTALL WASHER BRACKET

Tech Tips

Use the same procedure for the RH and LH sides.
The procedure listed below is for the LH side.

except Sport Package:

Note

Clean the bracket installation area on the bumper using non-residue solvent and apply primer.

Tech Tips

When installing the moulding, heat the front bumper cover and bracket using a heat light.

Standard
Front Bumper Cover	20 to 30°C (68 to 86°F)
Headlight Cleaner Bracket	20 to 30°C (68 to 86°F)

Note

Do not heat the front bumper cover and headlight cleaner bracket excessively.

Using a heat light, heat the front bumper cover and washer bracket.
Remove the peeling paper from a new washer bracket and install the bracket to the front bumper.

for Sport Package:

Note

Clean the bracket installation area on the bumper using non-residue solvent and apply primer.

Tech Tips

When installing the moulding, heat the front bumper cover and bracket using a heat light.

Standard
Front Bumper Cover	20 to 30°C (68 to 86°F)
Headlight Cleaner Bracket	20 to 30°C (68 to 86°F)

Note

Do not heat the front bumper cover and headlight cleaner bracket excessively.

Using a heat light, heat the front bumper cover and washer bracket.
Remove the peeling paper from a new washer bracket and install the bracket to the front bumper.

INSTALL ULTRASONIC SENSOR CLIP

Tech Tips

Use the same procedure for both ultrasonic sensor clips.
When installing the ultrasonic sensor clip, heat the front bumper cover using a heat light.

Standard

Item	Temperature
Front Bumper Cover	20 to 30°C (68 to 86°F)

Note

Do not heat the front bumper cover excessively.

When using a new front bumper cover:
1. Clean the surface of a new front bumper cover.
2. Using a heat light, heat the front bumper cover surface.
When reusing the front bumper cover:
1. Using a heat light, heat the front bumper cover surface.
2. Remove the double-sided tape from the front bumper cover.
3. Wipe off any tape adhesive residue with cleaner.
Install a new ultrasonic sensor clip.
1. Using a heat light, heat the front bumper cover.
2. Remove the peeling paper from the face of the ultrasonic sensor clip.
  
  Tech Tips
  
  After removing the peeling paper, keep the exposed adhesive free from foreign matter.
3. Install the ultrasonic sensor clip.
  
  Tech Tips
  
  Press the ultrasonic sensor clip firmly to install it.

INSTALL ULTRASONIC SENSOR RETAINER

Tech Tips

Use the same procedure for both ultrasonic sensor retainers.
When installing the ultrasonic sensor retainer, heat the front bumper cover using a heat light.

Standard

Item	Temperature
Front Bumper Cover	20 to 30°C (68 to 86°F)

Note

Do not heat the front bumper cover excessively.

When using a new front bumper cover:
1. Clean the surface of a new front bumper cover.
2. Using a heat light, heat the front bumper cover surface.
When reusing the front bumper cover:
1. Using a heat light, heat the front bumper cover surface.
2. Remove the double-sided tape from the front bumper cover.
3. Wipe off any tape adhesive residue with cleaner.
Install a new ultrasonic sensor retainer.
1. Using a heat light, heat the front bumper cover.
2. Remove the peeling paper from the face of the ultrasonic sensor retainer.
  
  Tech Tips
  
  After removing the peeling paper, keep the exposed adhesive free from foreign matter.
3. Install the ultrasonic sensor retainer.
  
  Tech Tips
  
  Press the ultrasonic sensor retainer firmly to install it.

INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH
1. Install the spring nut to the headlight actuator subassembly LH.
2. Attach the 2 claws as shown in the illustration.
3. Install the headlight washer actuator sub-assembly LH with the screw.
INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH
1. Remove the screw and headlight washer actuator sub-assembly RH.
2. Detach the 2 claws and remove the headlight washer actuator sub-assembly as shown in the illustration
3. Remove the spring nut from the headlight washer actuator sub-assembly LH.
INSTALL HEADLIGHT CLEANER HOSE
1. except Sport Package:
  1. Attach the 9 clamps to install the hose to the front bumper cover.
  2. Connect the headlight cleaner hose to the headlight washer actuator sub-assemblies.
2. for Sport Package:
  1. Attach the 9 clamps to install the hose to the front bumper cover.
  2. Connect the headlight cleaner hose to the headlight washer actuator sub-assemblies.
INSTALL HEADLIGHT CLEANER WASHER NOZZLE COVER
1. Attach the 2 claws to install the headlight cleaner washer nozzle cover.

INSTALL NO. 1 ULTRASONIC SENSOR RETAINER

Clean the bumper cover.
Note
- When there is any dirt such as oil, dust and tape residue on the bumper cover, wipe it off using cloth, gauze, etc., that is soaked with non-residue solvent.
- Wipe the cover in one direction.

Determine the center of the sensor installation position.

Wrap the rubber part of the sensor tip with masking tape 3 or 4 times.

Text in Illustration
*a	CORRECT	*b	INCORRECT
*c	There is No Clearance	*d	There is Clearance

Note

Wrap masking tape so that there is no clearance between the sensor and tape as shown in the illustration.
Wrap the tape so that it has no wrinkles.

Tech Tips

To make the tape application easier, lightly fold the tape so that it is roughly the shape of the sensor.

Pinch the tip of the tape to make it easier to insert it into the sensor installation hole of the bumper cover.
Check if there is clearance between the sensor tape and sensor installation hole.

Tech Tips

If there is no clearance, adjust it by decreasing the number of times the tape is wrapped. If there is excessive clearance, adjust it by increasing the number of times the tape is wrapped.

Apply primer.
1. Cover the sensor installation hole with protective tape cut to a square with a length/width of 25 mm (0.98 in.).
2. Using a brush or felt, apply primer or equivalent to the retainer installation area.
  Note
  - Use a clean brush or felt.
  - Do not allow primer to contact the front surface of the bumper cover.
3. Do not touch the bumper cover until the primer has dried.
  
  Recommended drying time
  
  10 minutes or more (23°C (73°F))
4. Confirm that the primer has completely dried by touching the bumper cover. Then remove the protective tape.
Install the 4 No. 1 ultrasonic sensor retainers.
1. Remove the peeling paper from the retainer.
2. Insert the sensor tip into the retainer hole area until the claws are attached.
  Note
  
  Do not touch the adhesive part of the double-sided tape.
  
  Do not allow foreign matter to contact the adhesive part of the double-sided tape.
3. Confirm the direction of the connector's connection position. Then insert the tape on the sensor into the sensor installation hole of the bumper cover, and set the retainer on the bumper cover.
  
  Note
  
  Do not completely install the retainer at this time.
4. Remove the tape on the sensor from the front surface of the bumper cover.
5. Check if the clearance between the sensor tip and sensor installation hole of the bumper cover is as shown in the illustration. (Check the entire circumference of the sensor tip.)
  
  Tech Tips
  
  If the clearance is not as specified, adjust the sensor position by moving it vertically and horizontally.
  
  A
  
  0.3 mm (0.0118 in.)
6. Firmly press the retainer with your hands.
  
  Tech Tips
  
  When it is difficult to press with your hands, use a resin spatula to press it.
  Note
  
  As the retainer's double-sided tape cannot be reused, make sure to confirm the sensor's installation position before the application.
  
  The retainer's double-sided tape cannot be reused. If the retainer is not installed properly, remove the retainer and perform the installation procedures from the beginning again.

Recommended drying time
10 minutes or more (23°C (73°F))

A
0.3 mm (0.0118 in.)

INSTALL NO. 2 ULTRASONIC SENSOR RETAINER

Determine the center of the sensor installation position.

Wrap the rubber part of the sensor tip with masking tape 3 or 4 times.

Text in Illustration
*a	CORRECT	*b	INCORRECT
*c	There is No Clearance	*d	There is Clearance

Note

Wrap masking tape so that there is no clearance between the sensor and tape as shown in the illustration.
Wrap the tape so that it has no wrinkles.

Tech Tips

To make the tape application easier, lightly fold the tape so that it is roughly the shape of the sensor.

Pinch the tip of the tape to make it easier to insert it into the sensor installation hole of the bumper cover.
Check if there is clearance between the sensor tape and sensor installation hole.

Tech Tips

If there is no clearance, adjust it by decreasing the number of times the tape is wrapped. If there is excessive clearance, adjust it by increasing the number of times the tape is wrapped.

Apply primer.
1. Cover the sensor installation hole with protective tape cut to a square with a length/ width of 25 mm (0.98 in.).
2. Using a brush or felt, apply primer or equivalent to the retainer installation area.
  Note
  - Use a clean brush or felt.
  - Do not allow primer to contact the front surface of the bumper cover.
3. Do not touch the bumper cover until the primer has dried.
4. Do not touch the bumper cover until the primer has dried.
  
  Recommended drying time
  
  10 minutes or more {23°C (73°F)}
5. Confirm that the primer has completely dried by touching the bumper cover. Then remove the protective tape.
Install the 2 No. 2 ultrasonic sensor retainers.
1. Remove the peeling paper from the retainer.
2. Insert the sensor tip into the retainer hole area until the claws are attached.
  Note
  
  Do not touch the adhesive part of the double-sided tape.
  
  Do not allow foreign matter to contact the adhesive part of the double-sided tape.
3. Confirm the direction of the connector's connection position. Then insert the tape on the sensor into the sensor installation hole of the bumper cover, and set the retainer on the bumper cover.
  
  Note
  
  Do not completely install the retainer at this time.
4. Remove the tape on the sensor from the front surface of the bumper cover.
5. Check if the clearance between the sensor tip and sensor installation hole of the bumper cover is as shown in the illustration. (Check the entire circumference of the sensor tip.)
  
  Tech Tips
  
  If the clearance is not as specified, adjust the sensor position by moving it vertically and horizontally.
  
  A
  
  0.3 mm (0.0118 in.)
6. Firmly press the retainer with your hands.
  
  Tech Tips
  
  When it is difficult to press with your hands, use a resin spatula to press it.
  Note
  
  As the retainer's double-sided tape cannot be reused, make sure to confirm the sensor's installation position before the application.
  
  The retainer's double-sided tape cannot be reused. If the retainer is not installed properly, remove the retainer and perform the installation procedures from the beginning again.

INSTALL NO. 1 ULTRASONIC SENSOR

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INSTALL NO. 4 ENGINE ROOM WIRE
1. Attach the 2 claws to install the ultrasonic sensor clip.
  
  Tech Tips
  
  Use the same procedure to install the ultrasonic sensor clip on the other side.
2. except Sport Package:
  1. Connect the 6 connectors to install the No. 4 engine room wire.
  2. Attach the 7 clamps.
3. for Sport Package:
  1. Connect the 6 connectors to install the No. 4 engine room wire.
  2. Attach the 11 clamps.