REAR DOOR INSTALLATION

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart Click here.


  1. INSTALL REAR DOOR WEATHERSTRIP LH


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. for Long Body:


      1. Install the 19 clips and new rear door weatherstrip LH.

    3. for Standard Body:


      1. Install the 18 clips and new rear door weatherstrip LH.

  2. INSTALL REAR DOOR CHECK ASSEMBLY LH


    1. Apply MP grease to the sliding areas of the rear door check assembly LH.

    2. Install the rear door check assembly LH to the door panel with the 2 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    3. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    4. Install the rear door check assembly LH to the body panel with the bolt.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }
  3. INSTALL REAR DOOR CHECK COVER LH


    1. Install the rear door check cover LH.

  4. INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD


    1. Attach the 2 claws to install the rear door rear outside handle pad.

  5. INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. Attach the 3 claws to install the rear door front outside handle pad.

  6. INSTALL DOOR ELECTRICAL KEY OSCILLATOR (for Rear Door)


    1. Install the screw and door electrical key oscillator.

  7. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. Attach the 3 clamps and connect the connector.

    2. Using a T30 "TORX" socket, install the rear door outside handle frame sub-assembly with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
  8. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. Insert the front end of the rear door outside handle assembly LH into the rear door outside handle frame.

      Note

      If the bellcrank lever is not pulled and held when installing the outside handle, the bellcrank lever will interfere with the outside handle and it will damage the release plate.

    2. Connect the connector.

    3. Using a T30 ''TORX'' socket, tighten the screw.

  9. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH


    1. Using a T30 ''TORX'' socket, install the rear door outside handle cover LH with the screw.

  10. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    1. Install the rear door inside locking cable assembly LH.

    2. Attach the 3 claws.

  11. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    1. Install the rear door lock remote control cable assembly LH.

    2. Attach the claw.

  12. INSTALL REAR DOOR LOCK ASSEMBLY LH


    1. A01H0JBE01

      Apply adhesive to the threads of the 5 screws.

    2. Install the rear door lock assembly LH.

    3. Using a T30 'TORX' wrench, install the door lock with the 3 screws labeled A and 2 screws labeled B.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    4. Attach the 2 clamps and connect the 2 connectors.

  13. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY LH


    1. A01H00O

      Apply MP grease to sliding and rotating areas of the power window regulator motor assembly LH.

    2. Using a T25 ''TORX'' driver, install the power window regulator motor assembly LH with the 3 screws.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
  14. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    1. A01GZ8CE04
      Text in Illustration
      *1 Temporary Bolt

      Apply MP grease to the sliding and rotating areas of the rear door window regulator sub-assembly LH.

    2. Temporary install the temporary bolt to the rear door window regulator sub-assembly LH.

    3. Install the rear door window regulator sub-assembly LH with the 3 bolts, and then tighten the temporary bolt.

      Torque:
      11 N*m  { 115 kgf*cm, 8 ft.*lbf }

      Note

      be careful not to drop the window regulator as it may become damaged

    4. Connect the connector.

  15. INSTALL REAR DOOR BELT MOULDING LH


    1. Attach the clip to install the new rear door belt moulding LH.

    2. Install the 5 screws.

      Tech Tips

      Install the screws in the order shown in the illustration.

    3. Tighten the 5 belt line screws indicated by the arrows in the illustration.

      A01H0BCE02
  16. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING LH


    1. for Standard Body:

      Click here

    2. for Long Body:

      Click here

  17. INSTALL REAR DOOR FRONT WINDOW GUIDE SUB-ASSEMBLY LH


    1. Install the rear door front window guide sub-assembly LH with the 2 bolts.

  18. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH

    Note

    Be careful not to drop and deform the rear door window regulator.


    1. Install the rear door glass sub-assembly LH with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips


      • Insert a cloth inside the door panel to prevent the door glass from being scratched.

      • Position the door glass toward the front as much as possible.

    2. Install the hole plug.

  19. INSTALL REAR DOOR QUARTER WINDOW GLASS LH


    1. A01GZIY

      Install the rear door quarter glass LH together with the rear door quarter window weatherstrip LH in the direction indicated by the arrow in the illustration.

  20. INSTALL REAR DOOR GLASS RUN LH


    1. Install the rear door glass run LH to the division bar assembly.

  21. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH


    1. Install the rear door window division bar sub-assembly LH with the 2 nuts.

  22. INSTALL REAR DOOR DIVISION BAR LOWER BRACKET LH


    1. Install the 3 nuts and rear door division bar lower bracket LH bracket to the door panel.

  23. INSTALL REAR DOOR SERVICE HOLE COVER LH


    1. Apply new butyl tape to the door.

    2. A01GYXFE01
      Text in Illustration
      *a Reference Point

      Install a new rear door service hole cover LH using the reference points on the rear door panel.

      Tech Tips


      • When installing the service hole cover, pull the links and connectors through the service hole cover.

      • There should be no wrinkles or folds after attaching the service hole cover.

      • After attaching the service hole cover, check the sealing quality.

  24. INSTALL REAR DOOR ECU LH


    1. Install the 2 screws and rear door ECU LH.

    2. Connect the 3 connectors.

  25. INSTALL REAR NO. 2 SPEAKER ASSEMBLY (for 19 Speakers)

    Note

    Do not touch the cone of the speaker.


    1. A01GZK1E01

      Temporarily install the speaker by attaching the claw of the speaker to the door panel.

    2. Install the rear No. 2 speaker assembly with the 3 screws.

      Tech Tips

      Install the screws in the order shown in the illustration.

    3. Connect the connector.

  26. INSTALL REAR DOOR SPEAKER COVER


    1. Attach the claw to install the rear door speaker cover.

    2. Install the speaker cover with the 3 screws.

  27. INSTALL REAR NO. 1 SPEAKER ASSEMBLY

    Note

    Do not touch the cone of the speaker.


    1. Install the rear No. 1 speaker assembly and attach the clip.

    2. Install the 2 screws.

      A01H226E03
      Text in Illustration
      *A for Standard *B for 19 Speakers
    3. Connect the connector.

  28. INSTALL REAR DOOR GLASS INNER WEATHERSTRIP LH


    1. for Long Body:


      1. Install the rear door glass inner weatherstrip LH to the door panel.

    2. for Standard Body:


      1. Install the rear door glass inner weatherstrip LH to the door panel.

  29. INSTALL REAR SIDE TRIM BOARD COVER LH (w/ Rear Door Sunshade)


    1. Install the rear side trim board cover LH with the 2 screws.

  30. INSTALL NO. 1 AUTO CURTAIN RAIL BRACKET LH (w/ Rear Door Sunshade)


    1. Attach the clip to install the No. 1 auto curtain rail bracket LH.

  31. INSTALL REAR LH CURTAIN SUB-ASSEMBLY (w/ Rear Door Sunshade)


    1. for Standard Body:


      1. Connect the connector.

      2. Attach the 3 clips to install the rear curtain sub-assembly LH.

      3. Install the 10 screws.

    2. for Long Body:


      1. Connect the connector.

      2. Attach the 4 clips to install the rear curtain sub-assembly LH.

      3. Install the 10 screws.

  32. INSTALL REAR ACCESS PANEL WEATHERSTRIP LH


    1. Install new rear access panel weatherstrip LH.

  33. INSTALL REAR DOOR NO. 2 WEATHERSTRIP LH


    1. Attach the clip to install the rear door No. 2 weatherstrip LH.

  34. INSTALL REAR DOOR NO. 2 FRAME GARNISH LH


    1. Attach the claws and install the rear door No. 2 frame garnish LH.

  35. INSTALL REAR DOOR NO. 3 WEATHERSTRIP LH


    1. A01GZAKE02
      Text in Illustration
      *1 Double-sided Tape

      Place double-sided tape on the rear door No. 3 weatherstrip LH as shown in the illustration.

    2. A01GY16

      Attach the 2 claws to install the rear door No. 3 weatherstrip LH.

  36. INSTALL REAR DOOR FRAME GARNISH LH


    1. w/o Rear Door Sunshade:


      1. Attach the claws.

      2. Attach the clip to install the rear door frame garnish LH with screw.

    2. w/ Rear Door Sunshade:


      1. Attach the claws.

      2. Attach the 2 clips to install the rear door frame garnish LH.

  37. INSTALL REAR NO. 3 SPEAKER ASSEMBLY (for 19 Speakers)

    Note

    Do not touch the cone of the speaker.


    1. A01GXE5E01

      Align the rear No. 3 speaker assembly to the door position pins A.

    2. Install the rear No. 3 speaker assembly with the 2 screws.

    3. Attach the clamp and connect the connector.

  38. INSTALL REAR DOOR TRIM COVER LH


    1. Attach the 5 clips to install the rear door trim cover LH.

    2. Install the cushion.

  39. INSTALL REAR SEAT MEMORY SWITCH (w/ Seat Position Memory System)


    1. A01H29M

      Attach the 4 claws to install the rear seat memory switch.

    2. Connect the connector.

  40. INSTALL COURTESY LIGHT ASSEMBLY


    1. A01GXF0

      Connect the connector.

    2. Attach the claw to install the courtesy light assembly.

  41. INSTALL REAR DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY LH


    1. Connect the connector.

    2. Attach the claw to install the rear door inside handle illumination light assembly LH.

  42. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH (w/o Rear Door Sunshade)


    1. for Long Body:


      1. A01GXAA

        Connect the 2 cables to the inside handle.

      2. Connect the connector.

      3. Install the rear door trim board sub-assembly LH with the 3 screws and 13 clips.

    2. for Standard Body:


      1. A01GXAA

        Connect the 2 cables to the inside handle.

      2. Connect the connector.

      3. Install the rear door trim with the 3 screws and 11 clips.

  43. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH (w/ Rear Door Sunshade)


    1. for Long Body:


      1. A01GXAA

        Connect the 2 cables to the inside handle.

      2. Connect the connector.

      3. Install the rear door trim board sub-assembly LH with the 3 screws and 14 clips.

    2. for Standard Body:


      1. A01GXAA

        Connect the 2 cables to the inside handle.

      2. Connect the connector.

      3. Install the rear door trim board sub-assembly LH with the 3 screws and 12 clips.

  44. INSTALL ROOM TEMPERATURE SENSOR (w/ Rear Cooler)


    1. A01H232

      Connect the connector.

    2. Attach the 4 claws to install the cooler thermistor.

  45. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

    A01GXK8

    1. Install the illumination light with the screw.

    2. Connect the connector.

    3. Attach the 2 clips to install the rear power window regulator switch assembly with rear door armrest base panel.

  46. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG LH


    1. Attach the 3 claws to install the rear door inside handle bezel plug LH.

  47. CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  48. INSTALL BATTERY SERVICE HOLE COVER LH


    1. A01GZIME02
      Text in Illustration
      *A for Standard
      *B for Ottoman

      Attach the battery service hole cover LH with the clip and fastening tape.

  49. INSTALL DECK TRIM SIDE BOARD LH (w/o Spare Tire)


    1. A01GXQQ

      Attach the 2 clips to install the deck trim side board LH.

  50. INSTALL DECK BOARD ASSEMBLY (w/o Spare Tire)

    A01GZ3P
  51. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

    A01GWKI