FRONT DOOR INSTALLATION

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart Click here.


  1. INSTALL FRONT DOOR NO. 3 WEATHERSTRIP LH


    1. Install the front door No. 3 weatherstrip LH with the 3 clips.

  2. INSTALL FRONT DOOR PANEL SUB-ASSEMBLY LH


    1. Install the front door panel sub-assembly LH with the 2 bolts.

      Torque:
      32.5 N*m  { 332 kgf*cm, 24 ft.*lbf }

      CAUTION:

      Be sure to perform this procedure with 2 or more persons as the part is very heavy.

  3. INSTALL FRONT DOOR WIRE LH


    1. A01GZ0S

      Connect the connector.

  4. INSTALL FRONT DOOR WEATHERSTRIP LH


    1. Attach the clips to install the front door weatherstrip LH.

      Tech Tips

      If clips are damaged during installation, replace them.

  5. INSTALL FRONT DOOR CHECK ASSEMBLY LH


    1. Apply MP grease to the sliding areas of the front door check assembly LH.

    2. Install the front door check assembly LH to the door panel with the 2 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    3. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    4. Install the bolt.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

  6. INSTALL DOOR CHECK COVER LH


    1. Install the door check cover LH.

  7. INSTALL FRONT DOOR LOWER FRAME GARNISH PAD LH


    1. Install the front door lower frame garnish pad LH with the 2 bolts.

  8. INSTALL FRONT DOOR NO. 2 STIFFENER CUSHION


    1. Install the front door No. 2 stiffener cushion with the bolt.

  9. INSTALL DOOR ELECTRICAL KEY OSCILLATOR (for Front Door)


    1. Install the door electrical key oscillator to the outside front door handle frame with the screw.

  10. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. Install the lock open rod to the front door outside handle frame sub-assembly LH.

    2. Attach the 3 clamps and connect the connector.

    3. Using a T30 "TORX" wrench, install the front door outside handle frame sub-assembly LH with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

      Note

      A cover should be inserted between the screw and the door panel.

    4. Attach the 2 wire harness clamps.

  11. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    1. A01GWPR

      Install the front door inside locking cable assembly LH.

    2. A01GZRS

      Attach the 3 claws.

  12. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    1. A01GZTG

      Install the front door lock remote control cable assembly LH.

    2. A01GY3R

      Attach the claw.

  13. INSTALL FRONT DOOR LOCK ASSEMBLY LH


    1. A01GWOIE01

      Apply adhesive to the threads of the 5 screws.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    2. Install the front door lock assembly LH.

    3. Using a T30 ''TORX'' wrench, install the 3 screws labeled A and the 2 screws labeled B.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    4. Connect the 2 connectors.

  14. INSTALL NO. 2 SEPARATION DOOR STIFFENER CUSHION


    1. Install the No. 2 separation door stiffener cushion with the 2 bolts.

  15. INSTALL FRONT DOOR OUTSIDE HANDLE PAD FRONT


    1. Attach the 3 claws to install the front door outside handle pad front.

  16. INSTALL FRONT DOOR OUTSIDE HANDLE PAD REAR


    1. Attach the 2 claws to install the front door outside handle pad rear.

  17. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. A01GXXU

      Pull and hold the bellcrank lever of the front door outside handle assembly LH as shown in the illustration.

    2. Install the front door outside handle assembly LH by pushing it in the direction of the arrow in the illustration.

      Note

      If the bellcrank lever is not pulled and held when installing the handle, the bellcrank lever will interfere with the handle and become damaged.

    3. Using a T30 ''TORX'' socket, install the screw.

    4. Connect the connector.

  18. INSTALL FRONT DOOR OUTSIDE HANDLE COVER LH


    1. Using a T30 ''TORX'' socket, install the front door outside handle cover LH (with the door key cylinder) with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    2. Install the hole plug.

  19. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH


    1. A01GXPX

      Install the front door rear lower frame sub-assembly LH with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  20. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH


    1. Install the front door front lower frame sub-assembly LH with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  21. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY LH


    1. Apply MP grease to the sliding and rotating areas of the power window regulator motor assembly LH.

    2. Using a T25 ''TORX'' driver, install the power window regulator motor assembly LH with the 3 screws.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  22. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    1. A01GZ1NE05
      Text in Illustration
      *1 Temporary Bolt

      Apply MP grease to the sliding and rotating area of the front door window regulator sub-assembly LH.

      Note

      Do not apply grease to the spring of the window regulator.

    2. Temporarily install the temporary bolt to the front door window regulator sub-assembly LH.

    3. Install the window regulator with the 5 bolts and tighten the temporary bolt.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

      Note

      Be careful not to drop the window regulator as it may become damaged.

    4. Connect the connector.

  23. INSTALL FRONT DOOR BELT MOULDING SUB-ASSEMBLY LH


    1. Install the front door belt moulding sub-assembly LH with the 6 screws.

      Tech Tips

      Install the screws in the order shown in the illustration.

    2. Tighten the 5 belt line screws indicated by the arrows in the illustration.

      A01H0PHE04

    3. Install a nose piece to an air riveter or hand riveter. Then insert the mandrel part of a new φ4 mm waterproof rivet into the nose piece.

    4. Using the air riveter or hand riveter, install the rivet shown in the illustration.

      A01H156E01

      Tech Tips


      • The rivet labeled (C) is for fixing the front door belt moulding in place.

      • If the rivet cannot be cut, pull it once and cut it.

      Note


      • A01GWS7E15

        Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        Text in Illustration
        *1 Riveter
        *2 Mandrel
        *a INCORRECT
        *b CORRECT
      • A01GZMQE17

        Confirm that the rivets are seated properly against the front door outside moulding.

      • Do not tilt the riveter when installing the rivet to the front door outside moulding.

      • Do not leave any space between the rivet head and front door outside moulding.

        Text in Illustration
        *1 Riveter
        *a INCORRECT
        *b CORRECT
      • A01H0UKE15

        Do not leave any space between the front door outside moulding and front door panel. Firmly hold together the 2 items while installing the rivet.

        Text in Illustration
        *1 Riveter
        *a INCORRECT
        *b CORRECT

  24. INSTALL FRONT DOOR WINDOW FRONT FRAME MOULDING LH


    1. Attach the clip to install the window frame moulding.

    2. Install a nose piece to an air riveter or hand riveter. Then insert the mandrel part of a new φ4 mm waterproof rivet into the nose piece.

    3. Using the air riveter or hand riveter, install the 6 rivets shown in the illustration.

      Tech Tips


      • As there are 2 types of rivets, be sure to install the rivets to the correct locations.

        Rivet Rivet Type
        (A) Short Type or Long Type
        (B) Long Type

      • If the rivet cannot be cut, pull it once and cut it.

      A01H1YBE01

      Note


      • A01GWS7E02

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A01GZMQE02

        Confirm that the rivets are seated properly against the moulding.

      • Do not tilt the riveter when installing the rivet to the moulding.

      • Do not leave any space between the rivet head and moulding.

      • A01H0UKE02

        Do not leave any space between the moulding and door frame. Firmly hold together the 2 items while installing the rivet.

  25. INSTALL FRONT DOOR BELT MOULDING END COVER REAR LH


    1. A01H023E03
      Text in Illustration
      *1 Double-sided Tape

      Place double-sided tape on the front door belt moulding end cover rear LH as shown in the illustration.

    2. A01H1RL

      Attach the claw to install the front door belt moulding end cover rear LH.

  26. INSTALL FRONT DOOR WEATHERSTRIP LH


    1. Clean the front door surface.


      1. Remove the double-sided tape from the front door.

      2. Wipe off any tape adhesive residue with cleaner.

    2. Install a new front door weatherstrip.


      1. Remove the peeling paper from the face of the front door weatherstrip.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      2. A01H0QQE10

        Install the front door weatherstrip with the clip.

        Tech Tips

        Lift up the front door No. 3 weather strip to install the front door weatherstrip, as the front door weatherstrip affixes to the inner side of the front door No. 3 weatherstrip.

  27. INSTALL FRONT DOOR GLASS RUN LH


    1. Install the front door glass run LH.

  28. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH


    1. A01GW9LE02

      Insert the front door glass sub-assembly LH into the door panel along the glass run as indicated by the arrows in the illustration.

      Note

      Be careful not to damage the glass.

    2. Install the front door glass sub-assembly LH to the front door window regulator sub-assembly LH with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    3. Install the hole plug.

  29. INSTALL FRONT DOOR GLASS WEATHERSTRIP INNER LH


    1. Install the front door glass weatherstrip inner LH.

  30. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH


    1. Install the outer rear view mirror assembly LH with the 3 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    2. Attach the 3 clamps.

  31. INSTALL FRONT DOOR SERVICE HOLE COVER LH


    1. Apply new butyl tape to the door.

    2. A01H0BWE01
      Text in Illustration
      *a Reference Point

      Install a new front door service hole cover LH using the reference points on the front door panel.

      Tech Tips


      • When installing the service hole cover, pull the links and connectors through the service hole cover.

      • There should be no wrinkles or folds after attaching the service hole cover.

      • After attaching the service hole cover, check the sealing quality.

  32. INSTALL NO. 2 FRONT DOOR SERVICE HOLE COVER LH


    1. Apply new butyl tape to the door.

    2. A01GX4XE01
      Text in Illustration
      *a Reference Point

      Install a new No. 2 front door service hole cover LH using the reference points on the front door panel.

      Tech Tips


      • When installing the service hole cover, pull the links and connectors through the service hole cover.

      • There should be no wrinkles or folds after attaching the service hole cover.

      • After attaching the service hole cover, check the sealing quality.

  33. INSTALL FRONT MULTIPLEX NETWORK DOOR ECU LH


    1. Install the front multiplex network door ECU LH to the door panel with the 2 screws.

    2. Connect the 3 connectors.

  34. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY

    Note

    Do not touch the cone part of the speaker.


    1. Connect the connector.

      A01GXJHE01
      Text in Illustration
      *A for Standard *B for 19 Speakers

    2. Temporarily install the speaker by attaching the claw of the speaker to the door panel.

    3. Install the front No. 1 speaker assembly with the 4 screws.

      Tech Tips

      Tighten the screws in the order shown in the illustration.

  35. INSTALL DOOR FRAME GARNISH LH


    1. Install the door frame garnish LH with the 2 clips.

  36. INSTALL FRONT DOOR TRIM COVER LH


    1. Attach the 5 clips to install the front door trim cover LH.

    2. Install the cushion.

  37. INSTALL INDICATOR LIGHT COVER


    1. Install the indicator light cover.

  38. INSTALL INDICATOR LIGHT BRACKET


    1. Attach the 2 claws to install the indicator light bracket.

  39. INSTALL INDICATOR LIGHT ASSEMBLY


    1. Install the indicator light assembly with the screw.

    2. Connect the connector.

  40. INSTALL SEAT MEMORY SWITCH


    1. A01GXHY

      Attach the 4 claws to install the seat memory switch.

    2. Connect the connector.

  41. INSTALL HEIGHT ADJUSTABLE ANCHOR SWITCH


    1. Attach the 2 claws to install the height adjustable anchor switch.

    2. Connect the connector.

  42. INSTALL COURTESY LIGHT ASSEMBLY


    1. A01GXF0

      Attach the claw to install the courtesy light assembly.

    2. Connect the connector.

  43. INSTALL FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY LH


    1. Connect the connector.

    2. Attach the claw to install the front door inside handle illumination light assembly LH.

  44. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. Connect the connector.

    2. A01GXAA

      Connect the 2 cables to the inside handle.

    3. Attach the 13 clips to install the front door trim board sub-assembly LH.

    4. Install the 3 screws.

  45. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL


    1. Connect the connector.

    2. A01GX6M

      Attach the 2 claws to install the power window regulator master switch assembly with front door armrest base panel.

  46. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG LH


    1. Attach the 3 claws to install the front door inside handle bezel plug LH.

  47. CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  48. INSTALL BATTERY SERVICE HOLE COVER LH


    1. A01GZIME02
      Text in Illustration
      *A for Standard
      *B for Ottoman

      Attach the battery service hole cover LH with the clip and fastening tape.

  49. INSTALL DECK TRIM SIDE BOARD LH (w/o Spare Tire)


    1. A01GXQQ

      Attach the 2 clips to install the deck trim side board LH.

  50. INSTALL DECK BOARD ASSEMBLY (w/o Spare Tire)

    A01GZ3P

  51. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

    A01GWKI

  52. CHECK SRS WARNING LIGHT

    Click here