FRONT PASSENGER AIRBAG ASSEMBLY DISPOSAL

CAUTION:

Before performing pre-disposal deployment of any SRS part, review and closely follow all applicable environmental and hazardous material regulations. Pre-disposal deployment may be considered hazardous material treatment.


  1. PRECAUTION

    CAUTION:


    • An airbag or pretensioner may be activated by static electricity. To prevent this, be sure to touch a metal surface with bare hands to discharge static electricity before performing this procedure.

    • Never dispose of a front passenger airbag assembly with an undeployed airbag.

    • The airbag produces an exploding sound when it is deployed, so perform the operation outdoors and where it will not create a nuisance to nearby residents.

    • When deploying the airbag, always use the specified SST (SRS Airbag Deployment Tool). Perform the operation in a place away from electrical noise.

    • When deploying the airbag, perform the operation at least 10 m (32.8 ft.) away from the front passenger airbag assembly.

    • The front passenger airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.

    • Use gloves and safety glasses when handling a front passenger airbag assembly with a deployed airbag.

    • Do not apply water etc. to a front passenger airbag assembly with a deployed airbag.

    • Always wash your hands with water after completing the operation.

    Tech Tips

    When scrapping a vehicle equipped with an SRS or disposing of the lower No. 1 instrument panel airbag assembly, be sure to deploy the airbag first in accordance with the procedure described below. If any abnormality occurs with the airbag deployment, contact the Service Dept. of the distributor.

  2. DISPOSE OF FRONT PASSENGER AIRBAG ASSEMBLY (When Installed in Vehicle)

    Note


    • When disposing of the front passenger airbag assembly, never use the customer's vehicle to deploy the airbag.

    • Be sure to observe the following procedure when deploying the airbag.

    Tech Tips

    Prepare a auxiliary battery as the power source to deploy the airbag.


    1. A01GWYPE06

      Check the function of SST Click here.

      SST
      09082-00700
    2. Refer the Precaution Click here.

    3. Disconnect the cable from the negative (-) auxiliary battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

    4. Remove the glove compartment door assembly Click here.

    5. Install SST.

      CAUTION:

      Check that there is no looseness in the front passenger airbag assembly and instrument panel safety pad assembly.


      1. A01H1ISE01

        Connect SST connector to the instrument panel wire assembly.

        SST
        09082-00700
        09082-00780

        Note

        To avoid damaging SST connector or wire harness, do not lock the secondary lock of the twin lock.

      2. A01GXD8E37
        Text in Illustration
        *1 Auxiliary Battery
        *a 10 m or more

        Move SST at least 10 m (32.8 ft.) away from the front side window of the vehicle.

      3. Maintaining sufficient clearance for SST wire harness in the front side window, close all doors and windows of the vehicle.

        Note

        Take care not to damage SST wire harness.

      4. Connect the red clip of SST to the positive (+) auxiliary battery terminal and the black clip of SST to the negative (-) auxiliary battery terminal.

    6. A01GX17E07

      Deploy the airbag.


      1. Check that no one is inside the vehicle or within a 10 m (32.8 ft.) radius of the vehicle.

      2. Press SST activation switch and deploy the airbag.

        CAUTION:


        • Before deployment, make sure that no one is near the vehicle.

        • The front passenger airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.

        • Use gloves and safety glasses when handling a front passenger airbag assembly with a deployed airbag.

        • Do not apply water etc. to a front passenger airbag assembly with a deployed airbag.

        • Always wash your hands with water after completing the operation.

        Tech Tips

        The airbag is deployed as the LED of SST activation switch comes on.

  3. DISPOSE OF FRONT PASSENGER AIRBAG ASSEMBLY (When not Installed in Vehicle)

    Note

    Be sure to observe the following procedure when deploying the airbag.

    Tech Tips

    Prepare a auxiliary battery as the power source to deploy the airbag.


    1. A01GWYPE06

      Check the function of SST Click here.

      SST
      09082-00700
    2. Refer to Precaution Click here.

    3. Remove the front passenger airbag assembly Click here.

      CAUTION:


      • Before removing the front passenger airbag assembly, wait at least 90 seconds after turning the power switch off and disconnecting the cable from the negative (-) auxiliary battery terminal.

      • When storing the front passenger airbag assembly, keep the airbag deployment side facing upward.

    4. A01H1ENE02

      Install SST.


      1. After connecting the following SST to each other, connect them to the front passenger airbag assembly.

        SST
        09082-00802   ( 09082-10801, 09082-30801 )
    5. A01H0ECE51
      Text in Illustration
      *a Stripped Wire Section
      *b Wire Diameter

      Using braided wire, tie down the front passenger airbag assembly to an unneeded tire.

      Wire
      Stripped wire section
      1.25 mm2 (0.0019 in.2) or more

      CAUTION:

      If the wire is too thin or an alternative object is used to tie down the front passenger airbag assembly, it may snap when the airbag is deployed. Always use a wire for vehicle use with an area of at least 1.25 mm2(0.0019 in.2).

      Tech Tips

      To calculate the area of the stripped wire harness section:

      Area = 3.14 x (Diameter)2/ 4


      1. Position the front passenger airbag assembly inside the tire with the airbag deployment side facing inside.

        Minimum tire size
        Must exceed the following dimensions
        Width
        185 mm (7.28 in.)
        Inner diameter
        360 mm (1.18 ft.)
        A01GW3XE03
        Text in Illustration
        *a Width *b Inner Diameter

        CAUTION:


        • Make sure that the wires are tight. If there is slack in the wires, the front passenger airbag assembly may break loose when the airbag is deployed.

        • Always tie down the front passenger airbag assembly with the airbag deployment side facing inside the tire as shown in the illustration.

        Note

        The tires may be damaged by the airbag deployment, so use an unneeded tire.

    6. A01GYX8E06

      Place the tires.

      Text in Illustration
      *1 Tires (2 or more)

      1. Place at least 2 tires under the tire to which the front passenger airbag assembly is tied.

      2. Place at least 2 tires onto the tire to which the front passenger airbag assembly is tied. The top tire should have a wheel installed.

        Note


        • Do not place SST connector under the tire because it could be damaged.

        • The tires and wheel may be damaged by the airbag deployment, so use unneeded tires and wheel.

      3. A01GWC2

        Tie the tires together with the 2 wires.

        CAUTION:

        Make sure that the wires are tight. Looseness in the wires results in the tires breaking loose when the airbag is deployed.

    7. A01GXX2E14
      Text in Illustration
      *1 Auxiliary Battery
      *2 Front Passenger Airbag Assembly
      *a 10 m or more

      Install SST.


      1. Connect SST connector.

        SST
        09082-00700

        Note

        To avoid damaging SST connector or wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for SST wire harness inside the tire.

      2. Move SST at least 10 m (32.8 ft.) away from the airbag tied down to the tire.

    8. Deploy the airbag.


      1. Connect the red clip of SST to the positive (+) auxiliary battery terminal and the black clip of SST to the negative (-) auxiliary battery terminal.

      2. Check that no one is within a 10 m (32.8 ft.) radius of the tire to which the front passenger airbag assembly is tied.

      3. Press SST activation switch and deploy the airbag.

        CAUTION:

        Before deployment, make sure that no one is near the airbag.

        Tech Tips

        The airbag is deployed as the LED of SST activation switch comes on.

    9. A01GX17E07

      Dispose of the front passenger airbag assembly.

      CAUTION:


      • The front passenger airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.

      • Use gloves and safety glasses when handling a front passenger airbag assembly with a deployed airbag.

      • Do not apply water etc. to a front passenger airbag assembly with a deployed airbag.

      • Always wash your hands with water after completing the operation.


      1. Remove the front passenger airbag assembly from the tire.

      2. Place the front passenger airbag assembly in a plastic bag, tie it tightly, and dispose of it according to local regulations.