HEATER WATER PUMP INSTALLATION

INSTALL HEATER WATER PUMP ASSEMBLY
1. Install the water pump with the 2 nuts.
  
  Torque:
  
  9.8 N*m { 100 kgf*cm, 87 in.*lbf }
2. Connect the connector.
3. Connect the 2 water hoses and install the 2 clips.
4. Connect the 2 connectors to the oil pump driver ECU.
INSTALL RADIATOR RESERVOIR ASSEMBLY
1. Install the radiator reservoir assembly with the 2 bolts.
  
  Torque:
  
  5.0 N*m { 51 kgf*cm, 44 in.*lbf }
2. Text in Illustration
  
  *a Upper
  
  Connect the 2 reservoir hoses.
  
  Tech Tips
  
  The direction of each hose clamp is indicated in the illustration.
ADD ENGINE COOLANT
CAUTION:

Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot coolant and steam may be released and cause serious burns.

Tech Tips

Before adding coolant, turn the A/C switch off.

Total capacity

11.1 liters (11.7 US qts, 9.8 Imp. qts)
1. Tighten the radiator drain cock plug.
2. Tighten the 2 cylinder block drain cock plugs.
  
  Torque:
  
  13 N*m { 133 kgf*cm, 10 ft.*lbf }
3. Add TOYOTA Super Long Life Coolant (SLLC) into the radiator reservoir.
  
  Capacity
  
  5.0 liters (5.3 US qts, 4.4 Imp. qts)
  
  Tech Tips
  
  TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).
4. Further add coolant into the reservoir until it reaches the FULL line.
5. Press the No. 1 and No. 2 radiator hoses several times by hand, and then check the coolant level.
  
  If the coolant level is low, add coolant.
6. Using a 6 mm hexagon wrench, install the vent plug.
  
  Torque:
  
  1.5 N*m { 15 kgf*cm, 13 in.*lbf }
7. Bleed air from the cooling system.
  
  Tech Tips
  
  Before starting the engine to warm up the engine, turn the A/C switch off.
  1. Put the engine in inspection mode Click here.
  2. While idling the engine for approximately 10 minutes, make sure the coolant remains at the FULL line by adding coolant as necessary.
  3. After idling the engine for 10 minutes, add coolant until it reaches the B line.
    
    Capacity
    
    2.5 to 3.5 liters (2.6 to 3.7 US qts, 2.2 to 3.1 Imp. qts)
    
    Text in Illustration
    
    B Line
    
    Tech Tips
    
    The B line is the lower edge of the inner wall of the filler neck.
  4. Close the radiator reservoir cap, and run the engine at 1500 to 2000 rpm for 5 minutes.
    
    CAUTION:
    
    Wear protective gloves.
    
    Be careful as the radiator hose is hot.
    
    Keep your hands away from the radiator fan.
    
    Tech Tips
    
    The thermostat open timing can be confirmed by pressing the No. 1 radiator hose by hand, and checking when the SLLC starts to flow inside the hose.
8. Stop the engine and wait until the coolant cools down to ambient temperature.
9. Check the coolant level.
  
  If the coolant level is below the FULL line, add coolant until it reaches the FULL line.
CHECK FOR ENGINE COOLANT LEAKS
1. Remove the reserve tank cap.
  
  CAUTION:
  
  To avoid the danger of being burned, do not remove the reserve tank cap while the coolant for the inverter is still hot.
2. Install the radiator cap tester.
3. Pump the radiator cap tester to 37 kPa (0.38 kgf/ cm², 5.4 psi), and then check that the pressure does not drop.
  
  Tech Tips
  
  If the pressure drops, check the hoses, radiator, water pump, inverter with converter, and hybrid vehicle transaxle assembly for leakage.
4. Reinstall the reserve tank cap.
INSTALL NO. 1 AIR CLEANER INLET
1. Align the holes with the connection areas labeled A, and attach the No. 1 air cleaner inlet.
2. Install the No. 1 air cleaner inlet with the 2 bolts.
  
  Torque:
  
  5.0 N*m { 51 kgf*cm, 44 in.*lbf }
INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY
1. Attach the 4 clips labeled B.
  Note
  
  Make sure the clips are attached securely.
  
  Attaching the clips forcefully or hitting the top of the clips may damage them.
2. Install the air cleaner inlet cover sub-assembly with the 5 clips labeled A.
INSTALL ENGINE ROOM SIDE COVER RH
1. Install the engine room side cover RH with the 5 clips.
INSTALL V-BANK COVER SUB-ASSEMBLY
1. After sliding the V-bank cover sub-assembly from the vehicle front to the rear to attach the 2 clips labeled A, attach the 4 clips labeled B and install the V-bank cover sub-assembly.
  CAUTION:
  
  Make sure the clips are attached securely.
  
  Attaching the clips forcefully or hitting the top of the clips may damage them.
INSTALL NO. 1 ENGINE UNDER COVER
1. Install the No. 1 engine under cover with the 13 screws and 7 clips.