REAR EVAPORATOR TEMPERATURE SENSOR (w/o Rear Air Conditioning System) INSTALLATION


  1. INSTALL NO. 2 COOLER THERMISTOR

    A01GWHIE01
    Text in Illustration
    *a 1 Fin

    Note

    If reusing the evaporator, do not insert the sensor into a location where the No. 2 cooler thermistor was previously inserted.


    1. Insert the No. 2 cooler thermistor to a location that is 1 fin to the right or left of its previous location.

      Area Standard Dimension
      a 85 to 95 mm (3.35 to 3.74 in.)
      b 45 to 55 mm (1.78 to 2.16 in.)
      c 34.3 mm (1.35 in.)
      d 114.8 mm (4.52 in.)
      e 128.1 mm (5.04 in.)

  2. INSTALL REAR EVAPORATOR SUB-ASSEMBLY


    1. A01H0PB

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 11 or equivalent

    2. Install the 2 O-rings to the rear evaporator sub-assembly.

    3. Install the rear evaporator sub-assembly.

      A01GXP8E01

    4. Install the rear cooling unit case (Upper) and attach the clamp as shown in the illustration.

    5. Install the 6 clips and 8 screws.

      Text in Illustration
      *1 Air Conditioner Thermistor Assembly
      *a Rear Cooling Unit Case (Upper)
    6. A01H0JD

      Install new packing as shown in the illustration.

  3. INSTALL NO. 2 WIRING AIR CONDITIONER HARNESS SUB-ASSEMBLY


    1. Install the No. 2 wiring air conditioner harness sub-assembly.

    2. Connect the connectors and attach the clamps.

    3. Install a new cable tie.

      A01GZ3J

  4. INSTALL REAR BLOWER WITH FAN MOTOR SUB-ASSEMBLY


    1. A01GZ27

      Install the rear blower with fan motor sub-assembly with the 3 screws.

    2. Connect the connector.

  5. INSTALL AIR CONDITIONING TUBE ASSEMBLY


    1. A01GZU5

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 11 or equivalent

    2. Install the 2 O-rings to the air conditioning tube assembly.

    3. Install the air conditioning tube assembly to the rear evaporator sub-assembly.

    4. Using a 4 mm hexagon wrench, install the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 35 kgf*cm, 30 in.*lbf }

    5. Install the screw.

    6. A01H22G

      Install new packing.

  6. INSTALL REAR COOLING UNIT EXPANSION VALVE


    1. A01H0PK

      Install the rear cooling unit expansion valve.

    2. Connect the connector and attach the clamp.

  7. INSTALL NO. 2 AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


    1. A01GZ85

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 11 or equivalent

    2. Install the 2 O-rings to the No. 2 air conditioning tube and accessory assembly.

    3. Install the No. 2 air conditioning tube and accessory assembly to the rear evaporator sub-assembly.

    4. Using a 4 mm hexagon wrench, install the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 35 kgf*cm, 30 in.*lbf }
    5. A01H0ZUE01
      Text in Illustration
      *1 Packing
      *2 Butyl Tape

      Install new packing and butyl tape as shown in the illustration.

      Note

      Apply butyl tape so that none of the No. 1 expansion valve is exposed.

    6. A01GZ1S

      Install 3 new cable ties.

    7. A01H1GU

      Install the piping parts clamp with the 2 screws.

  8. INSTALL NO. 2 REAR COOLING UNIT DAMPER SERVO SUB-ASSEMBLY


    1. A01GW4I

      Install the No. 2 rear cooling unit damper servo sub-assembly with the 3 screws.

    2. Connect the connector.

  9. INSTALL DRAIN COOLER HOSE


    1. A01GYOVE01
      Text in Illustration
      *a Protruding Part

      Install the drain cooler hose, as shown in the illustration.

  10. INSTALL REAR COOLING UNIT ASSEMBLY

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