REAR EVAPORATOR TEMPERATURE SENSOR (w/ Rear Air Conditioning System) INSTALLATION


  1. INSTALL NO. 2 COOLER THERMISTOR

    A01GWHIE01
    Text in Illustration
    *a 1 Fin

    Note

    If reusing the evaporator, do not insert the sensor into a location where the No. 2 cooler thermistor was previously inserted. Insert the No. 2 cooler thermistor to a location that is 1 fin to the right or left of its previous location.


    1. Install the No. 2 cooler thermistor as shown in the illustration.

      Area Standard Dimension
      a 85 to 95 mm (3.35 to 3.74 in.)
      b 45 to 55 mm (1.78 to 2.16 in.)
      c 34.3 mm (1.35 in.)
      d 114.8 mm (4.52 in.)
      e 128.1 mm (5.04 in.)

  2. INSTALL REAR EVAPORATOR SUB-ASSEMBLY


    1. A01GWLP

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 11 or equivalent

    2. Install the 2 O-rings to the rear evaporator sub-assembly.

    3. Install the rear evaporator sub-assembly.

    4. Install the rear cooling unit case (upper) and attach the clamp as shown in the illustration.

      A01H0XNE01

    5. Install the 6 clips and 8 screws.

      Text in Illustration
      *1 Air Conditioner Thermistor Assembly
      *a Rear Cooling Unit Case (Upper)
    6. A01GY4N

      Install new packing as shown in the illustration.

  3. INSTALL NO. 2 WIRING AIR CONDITIONER HARNESS SUB-ASSEMBLY


    1. Install the No. 2 wiring air conditioner harness sub-assembly.

      A01H257

    2. Connect the connectors and attach the clamps.

    3. Install a new cable tie.

  4. INSTALL REAR BLOWER WITH FAN MOTOR SUB-ASSEMBLY

    A01H0UV

    1. Install the rear blower with fan motor sub-assembly with the 3 screws.

    2. Connect the connector.

    3. A01GXI5

      Install the air duct RH with the 3 screws.

    4. A01GYHL

      Install the air duct LH with the 3 screws.

  5. INSTALL NO. 3 REAR COOLING UNIT DAMPER SERVO SUB-ASSEMBLY


    1. A01GZT6

      Install the No. 3 rear cooling unit damper servo sub-assembly with the 3 screws.

    2. Connect the 2 connectors.

  6. INSTALL AIR CONDITIONING TUBE ASSEMBLY


    1. A01GZU5

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 11 or equivalent

    2. Install the 2 O-rings to the air conditioning tube assembly.

    3. Install the air conditioning tube assembly to the rear evaporator sub-assembly.

    4. Using a 4 mm hexagon wrench, install the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 35 kgf*cm, 30 in.*lbf }

    5. Install the screw.

    6. A01H22G

      Install new packing.

  7. INSTALL REAR COOLING UNIT EXPANSION VALVE


    1. A01H0PK

      Install the rear cooling unit expansion valve.

    2. Connect the connector and attach the clamp.

  8. INSTALL NO. 2 AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


    1. A01GZ85

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 11 or equivalent

    2. Install the 2 O-rings to the No. 2 air conditioning tube and accessory assembly.

    3. Install the No. 2 air conditioning tube and accessory assembly to the rear evaporator sub-assembly.

    4. Using a 4 mm hexagon wrench, install the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 35 kgf*cm, 30 in.*lbf }
    5. A01H0ZUE01
      Text in Illustration
      *1 Packing
      *2 Butyl Tape

      Install new packing and butyl tape as shown in the illustration.

      Note

      Apply butyl tape so that none of the No. 1 expansion valve is exposed.

    6. A01GZ1S

      Install 3 new cable ties.

    7. A01H1GU

      Install the piping parts clamp with the 2 screws.

  9. INSTALL NO. 2 REAR COOLING UNIT DAMPER SERVO SUB-ASSEMBLY


    1. A01GXL0

      Install the No. 2 rear cooling unit damper servo sub-assembly with the 3 screws.

    2. Connect the connector.

  10. INSTALL NO. 1 REAR COOLING UNIT DAMPER SERVO SUB-ASSEMBLY (for LH Side)


    1. A01H1RME01
      Text in Illustration
      *a Alignment Point

      Align the No. 1 rear cooling unit damper servo sub-assembly as shown in the illustration and install it with the 2 screws.

    2. Connect the connector.

  11. INSTALL NO. 1 REAR COOLING UNIT DAMPER SERVO SUB-ASSEMBLY (for RH Side)


    1. A01H1NXE01
      Text in Illustration
      *a Alignment Point

      Align the No. 1 rear cooling unit damper servo sub-assembly as shown in the illustration and install it with the 2 screws.

    2. Connect the connector.

  12. INSTALL SMOKE SENSOR


    1. A01GYE2

      Install the smoke sensor with the 2 screws.

    2. Connect the connector.

  13. INSTALL REAR COOLER FILTER


    1. A01GZ38

      Install the rear cooler filter as shown in the illustration.

  14. INSTALL DRAIN COOLER HOSE


    1. A01GXYHE01
      Text in Illustration
      *a Protruding Part

      Install the drain cooler hose as shown in the illustration.

  15. INSTALL REAR COOLING UNIT ASSEMBLY

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