REAR COOLING UNIT (w/ Rear Air Conditioning System) REMOVAL


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Turn the power switch on (READY).

    2. Turn the A/C switch on.

    3. Operate the air conditioning with a set temperature of 25°C (77°F) and the blower at low for 10 minutes to circulate the refrigerant. This causes most of the compressor oil from the various components of the air conditioning system to collect in the air conditioning compressor.

    4. Turn the power switch off.

    5. Recover the refrigerant from the air conditioning system using a refrigerant recovery unit.

  2. REMOVE LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

    A01GZ3P

  3. REMOVE DECK BOARD ASSEMBLY (w/o Spare Tire)

    A01GZ3P

  4. REMOVE DECK TRIM SIDE BOARD LH (w/o Spare Tire)


    1. A01GXQQ

      Detach the 2 clips and remove the deck trim side board LH.

  5. REMOVE BATTERY SERVICE HOLE COVER LH


    1. A01GZIME02
      Text in Illustration
      *A for Standard
      *B for Ottoman
      *1 Fastening Tape

      Detach the clip, fastening tape and remove the battery service hole cover LH.

  6. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. REMOVE REAR SEAT ASSEMBLY

    for Power Seat: Click here

    for Ottoman: Click here

  9. REMOVE REAR DOOR SCUFF PLATE LH

    A01GYSQE03

    1. Put protective tape around the rear door scuff plate LH.

      Text in Illustration
      *1 Protective Tape

    2. Using moulding remover D, detach the 3 clips.

    3. A01H0IA

      Detach the 7 claws and remove the rear door scuff plate LH.

  10. REMOVE REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure described for the LH side.

  11. REMOVE REAR SEAT SIDE GARNISH LH

    A01GW72

    1. Detach the 6 claws and remove the rear seat side garnish LH.

  12. REMOVE REAR SEAT SIDE GARNISH RH

    Tech Tips

    Use the same procedure described for the LH side.

  13. REMOVE INNER ROOF SIDE GARNISH LH

    A01GW31E10
    Text in Illustration
    *1 Clip A

    1. Pull the inner roof side garnish LH away from the body to detach the 4 clips (do not detach clip A).

    2. Detach the 2 claws of the guide, and pull the inner roof side garnish LH in the direction of the arrow to remove it.

      Tech Tips

      Clip A remains attached to the body.

    3. Remove clip A from the vehicle body.

  14. REMOVE INNER ROOF SIDE GARNISH RH

    Tech Tips

    Use the same procedure described for the LH side.

  15. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY


    1. A01GWDN

      except 4-Passenger with Ottoman:

      Using a moulding remover D, detach the 4 claws and remove the 3 belt guides.

    2. for 4-Passenger with Ottoman:

      Using a moulding remover D, detach the 4 claws and remove the 2 belt guides.

    3. A01GY1H

      except 4-Passenger with Ottoman:

      Detach the 2 clips of the package tray trim panel assembly. Then pass the 3 rear seat belt floor anchors through the package tray trim panel assembly.

    4. A01H1AU

      for 4-Passenger with Ottoman:

      Detach the 2 clips of the package tray trim panel assembly. Then pass the 2 rear seat belt floor anchors through the package tray trim panel assembly.

    5. Disconnect the solar sensor connector and remove the package tray trim panel.

  16. REMOVE NO. 1 COOLER COVER


    1. A01GZDY

      Detach the 5 clips and remove the No. 1 cooler cover.

  17. REMOVE ROPE HOOK


    1. A01GYPFE01

      Remove the 4 rope hooks by pushing the claws in the direction of the arrows in the illustration.

  18. REMOVE ROPE HOOK ASSEMBLY


    1. A01GWVA

      Remove the 4 bolts and 4 rope hook assemblies.

  19. REMOVE DECK TRIM SIDE BOARD RH


    1. A01GX0VE03
      Text in Illustration
      *A w/ Spare Tire
      *B w/o Spare Tire

      w/ Spare Tire:


      1. Remove the clip.

      2. Remove the deck trim side board RH.

    2. w/o Spare Tire:


      1. Detach the clip and remove the deck trim side board RH.

  20. REMOVE NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

    A01H29BE01
    Text in Illustration
    *1 Protective Tape

    1. Using a screwdriver, detach the 2 claws and remove the No. 1 luggage compartment light assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. Disconnect the connector.

  21. REMOVE FRONT LUGGAGE COMPARTMENT TRIM COVER


    1. A01GZ3DE02
      Text in Illustration
      *A w/o Rear Cooler
      *B w/ Rear Cooler

      Remove the 3 clips.

    2. Detach the 4 claws and remove the front luggage compartment trim cover.

  22. REMOVE REAR FLOOR FINISH PLATE


    1. A01GW5P

      Remove the 3 clips.

    2. Detach the 4 clips and remove the rear floor finish plate.

  23. REMOVE LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY LH


    1. A01H0Y9

      Remove the 2 clips.

    2. Detach the claw and luggage compartment trim cover assembly LH.

  24. REMOVE LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY RH


    1. A01H0XJ

      Remove the 2 clips.

    2. Detach the claw and luggage compartment trim cover assembly RH.

  25. REMOVE NO. 2 ROOF SIDE AIR DUCT LH


    1. A01H1EA

      Remove the clip.

    2. Detach the 2 claws and remove the No. 2 roof side air duct LH.

  26. REMOVE NO. 2 ROOF SIDE AIR DUCT RH


    1. A01GXBK

      Remove the clip.

    2. Detach the 2 claws and remove the No. 2 roof side air duct RH.

  27. REMOVE REAR NO. 4 AIR DUCT


    1. A01GZBW

      Detach the 4 claws and remove the rear No. 4 air duct.

  28. REMOVE REAR NO. 5 AIR DUCT


    1. A01GXSD

      Detach the 6 claws and remove the rear No. 5 air duct.

  29. REMOVE NO. 1 COOLER AIR DUCT


    1. A01H1AG

      Detach the 2 claws and remove the No. 1 cooler air duct.

  30. REMOVE NO. 2 COOLER AIR DUCT


    1. A01GW8M

      Detach the 2 claws and remove the No. 2 cooler air duct.

  31. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


    1. A01H22C

      Remove the No. 4 cooling unit packing.

    2. A01H1SL

      Remove the 2 bolts and disconnect the air conditioning tube and accessory assembly.

    3. Remove the 2 O-rings from the air conditioning tube and accessory assembly.

  32. REMOVE REAR COOLING UNIT ASSEMBLY


    1. A01GY1B

      Disconnect the connectors and detach the clamps.

    2. Remove the 2 bolts and 2 nuts.

    3. Disconnect the drain cooler hose and remove the rear cooling unit assembly.