AIR CONDITIONING UNIT DISASSEMBLY


  1. REMOVE BLOWER ASSEMBLY


    1. A01H1S4

      Remove the screw.

    2. Disconnect the connector.

    3. Detach the claw and remove the blower assembly.

  2. REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY


    1. A01GYVC

      Detach the 4 claws and remove the No. 1 air duct sub-assembly.

  3. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY


    1. A01H02N

      Detach the 4 claws and remove the No. 2 air duct sub-assembly.

  4. REMOVE COOL AIR BYPASS SERVO MOTOR LH

    A01GX8NE01

    1. When reusing the cool air bypass servo motor LH:

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01H192

      Disconnect the connector.

    3. Remove the 2 screws and cool air bypass servo motor LH.

  5. REMOVE COOL AIR BYPASS SERVO MOTOR RH

    A01GYH0E01

    1. When reusing the cool air bypass servo motor RH:

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01GXZO

      Disconnect the connector.

    3. Remove the 2 screws and cool air bypass servo motor RH.

  6. REMOVE AIR MIX SERVO MOTOR LH (Cool)


    1. A01H12R

      Disconnect the connector.

    2. Remove the 2 screws and air mix servo motor LH (cool).

  7. REMOVE AIR MIX SERVO MOTOR RH (Cool)


    1. A01H1H0

      Disconnect the connector.

    2. Remove the 2 screws and air mix servo motor RH (cool).

  8. REMOVE AIR OUTLET SERVO MOTOR LH (Face)

    A01H14GE03

    1. When reusing the air outlet servo motor LH (Face):

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01GZ3H

      Detach the 3 claws and remove the lever.

    3. A01GXAH

      Disconnect the connector.

    4. Remove the 2 screws and air outlet servo motor LH (Face).

  9. REMOVE AIR OUTLET SERVO MOTOR RH (Face)

    A01GYH1E02

    1. When reusing the air outlet servo motor RH (Face):

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01H1XE

      Detach the claw and remove the lever.

    3. A01GXHT

      Disconnect the connector.

    4. Remove the 2 screws and air outlet servo motor RH (Face).

  10. REMOVE AIR OUTLET SERVO MOTOR LH (Front A/C Rear Air Flow)

    A01H1H4E01

    1. When reusing the air outlet servo motor LH (front A/C rear air flow):

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01GZZ8

      Disconnect the connector.

    3. Remove the 2 screws and air outlet servo motor LH (front A/C rear air flow).

  11. REMOVE AIR OUTLET SERVO MOTOR RH (Front A/C Rear Air Flow)

    A01H0WIE02

    1. When reusing the air outlet servo motor RH (front A/C rear air flow):

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01GYOU

      Disconnect the connector.

    3. Remove the 2 screws and air outlet servo motor RH (front A/C rear air flow).

  12. REMOVE AIR MIX SERVO MOTOR LH (Front A/C Rear Air Flow)

    A01H0SKE02

    1. When reusing the air mix servo motor LH (front A/C rear air flow):

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01H0AZ

      Disconnect the connector.

    3. Remove the 2 screws and air mix servo motor LH (front A/C rear air flow).

  13. REMOVE AIR MIX SERVO MOTOR RH (Front A/C Rear Air Flow)

    A01H12IE02

    1. When reusing the air mix servo motor RH (front A/C Rear Air Flow):

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01H2A6

      Disconnect the connector.

    3. Remove the 2 screws and air mix servo motor RH (front A/C Rear Air Flow).

  14. REMOVE AIR MIX SERVO MOTOR LH (Hot)


    1. A01GXUE

      Disconnect the connector.

    2. Remove the 2 screws and air mix servo motor LH (Hot).

  15. REMOVE AIR MIX SERVO MOTOR RH (Hot)


    1. A01H1OT

      Disconnect the connector.

    2. Remove the 2 screws and air mix servo motor RH (Hot).

  16. REMOVE MAX HOT BYPASS SERVO MOTOR (Hot)

    A01GXQDE02

    1. When reusing the max hot air bypass servo motor (hot):

      Place alignment marks on the moving parts and air conditioning unit as shown in the illustration.

      Text in Illustration
      *1 Alignment Marks
    2. A01GZTY

      Disconnect the connector.

    3. Remove the 2 screws and max hot air bypass servo motor (hot).

  17. REMOVE AIR OUTLET SERVO MOTOR LH (Foot/Def)


    1. A01H0WA

      Detach the claw and remove the main plate.

    2. Disconnect the connector.

    3. A01H1FZ

      Remove the 3 screws and air outlet servo motor LH (foot/def).

  18. REMOVE AIR OUTLET SERVO MOTOR RH (Foot/Def)


    1. A01GYT1

      Detach the claw and remove the main plate.

    2. A01H13F

      Disconnect the connector.

    3. Remove the 3 screws and air outlet servo motor RH (foot/Def).

  19. REMOVE QUICK HEATER ASSEMBLY


    1. A01GX5H

      Remove the 3 screws and bracket.

    2. A01H11SE01

      Remove the 2 screws.

    3. Detach the 2 connector clamps and harness clamp and remove the quick heater assembly.

  20. REMOVE AIR CONDITIONER HARNESS ASSEMBLY

  21. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A01H0ND

      Remove the packing.

    2. Remove the screw and clamp.

    3. A01H24J

      Remove the heater radiator unit sub-assembly as shown in the illustration.

  22. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. A01H066

      Remove the No. 2 cooling unit packing and No. 3 cooling unit packing from the air conditioner assembly.

    2. A01GWLVE01

      Remove the packing from the bracket.

    3. Remove the holding spring and detach the hook, and then remove the bracket from the air conditioner tube assembly.

    4. A01GYFL

      Remove the 6 screws.

    5. Detach the 3 claws and remove the front cooling unit case (back side).

    6. Remove the No. 1 cooler evaporator sub-assembly.

  23. REMOVE NO. 1 COOLER THERMISTOR


    1. A01H07K

      Detach the clamp and remove the No. 1 cooler thermistor.

  24. REMOVE COOLER EXPANSION VALVE


    1. A01GXGO

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and air conditioner tube assembly.

    2. Remove the 2 O-rings from the air conditioner tube assembly.

    3. Remove the cooler expansion valve from the evaporator.

    4. Remove the 2 O-rings from the evaporator.

  25. REMOVE MAX HOT BYPASS SERVO MOTOR (Cool) (for LHD)

    A01GZ94

    1. Detach the claw and remove the lever.

    2. A01H0GU

      Remove the 3 screws and max hot bypass servo motor (cool).

  26. REMOVE MAX HOT BYPASS SERVO MOTOR (Cool) (for RHD)

    A01GWM5

    1. Detach the claw and remove the lever.

    2. A01GYHF

      Remove the 3 screws and max hot bypass servo motor (cool).