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REAR BRAKE INSTALLATION

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Tip:

  • Use the same procedures for the LH side and RH side.

  • The procedures listed below are for the LH side.

Note:

While the battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or the door courtesy switch turns on. Therefore during servicing of the brake system components, do not operate the brake pedal or open/close the doors while the battery is connected.

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  1. Click here

    INSTALL REAR DISC

    Note:

    The disc has an identification mark. Make sure of the identification mark when installing the disc.

    Item Identification Mark
    LH L
    RH R

    1. A01H1V9E03

      While aligning the matchmarks, install the rear disc.

      Table 1. Text in Illustration
      *a Matchmark
      Tip:

      When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.

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    ADJUST PARKING BRAKE SHOE CLEARANCE


    1. Temporarily install the hub nuts.

    2. With the power switch ON (IG), operate the electric parking brake switch to release the parking brake. Then turn the power switch OFF.

    3. Remove the shoe adjusting hole plug, and rotate the rear disc so that the service hole is aligned with the adjusting screw.

    4. A01H20NE02

      Using a screwdriver, turn the adjusting screw of the parking brake shoe in the expansion direction until the disc locks.

      Table 2. Text in Illustration
      *a Matchmark
      *b Contract

    5. With the power switch ON (IG), operate the electric parking brake switch to lock and release the parking brake. Repeat again. Then turn the power switch OFF.

      Note:

      Make sure that the parking brake is released.

    6. Turn the adjusting screw again in the expansion direction to lock the disc.

    7. Loosen the adjusting screw so that the rear disc can rotate slightly.

      Tip:

      The standard number of return notches is 7.

    8. Check that there is no brake drag.

    9. Install the shoe adjusting hole plug and remove the hub nuts.

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    INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

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    INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH


    1. A01GXJ4

      Install the disc brake caliper with 2 new bolts.

      86 N*m 877 kgf*cm 63 ft.*lbf
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    CONNECT REAR BRAKE FLEXIBLE HOSE


    1. A01H103

      Connect the flexible hose with a new union bolt and a new gasket.

      39 N*m 400 kgf*cm 29 ft.*lbf
      Note:

      Install the flexible hose lock securely in the lock hole in the disc brake caliper.

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    INSTALL REAR DISC BRAKE PAD KIT

    Note:

    • When replacing worn pads, the anti-squeal shims must be replaced together with the pad.

    • Install each shim in the correct position and direction.

    • Install each pad as shown in the illustration below.

    • There should be no oil or grease on the friction surface of the pads and the disc.

    • When replacing the brake pad on ECB (Electronically Controlled Brake) system equipped vehicles, retracting the caliper's piston and attaching a new brake pad will greatly increase the clearance between the brake pad and disc rotor, which will likely cause a DTC(s) to be set the next time the brake pedal is pressed.

      As there is no malfunction, delete the DTC(s).

      Refer to the following DTC chart for details on which DTC(s) to delete if DTC(s) is set.

      DTC Meaning of DTC
      C1343 Rear Hydraulic System RH malfunction
      C1344 Rear Hydraulic System LH malfunction

    1. A01GZ1EE05

      Install the pad wear indicator wire and a new retainer to the inner pad.

      Table 3. Text in Illustration
      *1 Retainer
      *2 Pad Wear Indicator Wire
    2. A01GW9UE03

      Attach the 3 clamps (labeled A) and bleeder plug cap (labeled B).

    3. Connect the pad wear indicator wire connector (labeled C).

    4. A01GYXWE01

      Install the anti-rattle spring to each pad.

      Table 4. Text in Illustration
      *1 No. 1 Anti-squeal Shim
      *2 No. 2 Anti-squeal Shim
      *3 Anti-rattle Spring
      *4 Disc Brake Pad
      *5 Disc brake grease
      *6 Disc brake pad kit grease
      Tip:

      Install the spring lock securely in the groove of the pad.

    5. Apply disc brake grease to the sides of the 2 No. 1 anti-squeal shims that contact the disc brake pad.

      Note:

      Do not apply grease to the sides of the 2 No. 1 anti-squeal shims that contact the No. 2 anti-squeal shims.

    6. When replacing the parts with new ones, apply disc brake pad kit grease to the sides of the disc brake pads.

    7. Install the No. 1 and No. 2 anti-squeal shims to each pad.

    8. A01H0UO

      Install the 2 pads to the disc brake caliper.

    9. A01GXX5E01

      Install the rear disc brake anti-rattle spring to the disc brake caliper. Then while pressing the area labeled A, install the 2 rear disc brake anti-rattles with hole pins (labeled B).

      Note:

      The anti-rattle springs can be used again if they have sufficient rebound; no deformation, cracks or wear; and has had all rust, dirt and foreign particles cleaned off.

    10. A01GX3BE01

      While pressing the area labeled A, slightly pull out the hole pin (labeled B) from the brake caliper, and install the pin hold clip.

      Note:

      The pin hold clip can be used again if it has sufficient rebound; no deformation or wear; and has had all rust, dirt and foreign particles cleaned off.

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    CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

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    INSTALL BATTERY SERVICE HOLE COVER LH


    1. A01GZIME02

      Attach the battery service hole cover LH with the clip and fastening tape.

      Table 5. Text in Illustration
      *A for Standard
      *B for Ottoman
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    INSTALL DECK TRIM SIDE BOARD LH (w/o Spare Tire)


    1. A01GXQQ

      Attach the 2 clips to install the deck trim side board LH.

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    INSTALL DECK BOARD ASSEMBLY (w/o Spare Tire)

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    INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

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    BLEED BRAKE LINE


    1. Bleed brake line.


      1. Remove the brake master cylinder reservoir filler cap assembly.

      2. Add brake fluid into the reservoir between MAX and MIN level on the brake fluid reservoir.

        Brake fluid
        SAE J1703 or FMVSS No. 116 DOT3

      3. Connect the intelligent tester to the DLC3 and turn the power switch on (IG).

      4. Turn the intelligent tester on and enter the following menus: Chassis / ABS/VSC/TRC / Utility / Air Bleeding.

      5. Select the "Usual air bleeding / All Line" and bleed brake line according to the intelligent tester display.

      6. After air bleeding, tighten each bleeder plug.

        for Front Brake (except 6-pot caliper)
        11 N*m 110 kgf*cm 8 ft.*lbf
        for Front Brake (6-pot caliper)
        19 N*m 194 kgf*cm 14 ft.*lbf
        for Rear Brake
        11 N*m 110 kgf*cm 8 ft.*lbf

    2. Clear the DTCs (Click here).

    3. Turn the intelligent tester off and turn the power switch off.

    4. Inspect for brake fluid leaks.

    5. Adjust the brake fluid level in the reservoir (Click here).

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    INSTALL REAR WHEEL

    140 N*m 1428 kgf*cm 103 ft.*lbf
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    CLEAR THE DTC

    (Click here)

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    CHECK FOR DTC


    1. Check for DTC. If any DTC is output, perform the troubleshooting for that DTC (Click here).

  16. Click here

    PERFORM PARKING BRAKE BEDDING

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