REAR SUSPENSION MEMBER INSTALLATION


  1. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING CUSHION (for Rear Side)

    A01H1JHE01

    1. Apply soapy water around the outside of a new rear suspension member body mounting cushion.

    2. Position the body mounting cushion as shown in the illustration, and install it to the rear suspension member. Front of Vehicle.

    3. A01H114E01

      Using SST, press in the body mounting cushion.

      SST
      09316-12010
      09570-24011
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051, 09957-04010, 09958-04011 )
      09950-60020   ( 09951-00910 )

      Note

      Do not apply excessive force to the inner cylinder of the body mounting cushion. SST

  2. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING CUSHION LH (for Front Side)

    A01GYE6E01

    1. Apply soapy water around the outside of a new rear suspension member body mounting cushion.

    2. Position the body mounting cushion as shown in the illustration, and install it to the rear suspension member.

    3. A01GWF9E01

      Using SST, press in the body mounting cushion.

      SST
      09316-12010
      09570-24011
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051, 09957-04010, 09958-04011 )
      09950-60020   ( 09951-00910 )

      Note

      Do not apply excessive force to the inner cylinder of the body mounting cushion. SST

  3. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING CUSHION RH (for Front Side)

    Tech Tips

    Use the same procedures described for the LH side.

  4. INSTALL REAR NO. 1 DIFFERENTIAL MOUNT CUSHION


    1. Pass SST bolts through the area shown in the illustration, and install the No. 1 mount cushion.

      SST
      09570-24011
      A01GWXFE01

      Note


      • Make sure the mount cushion installation angle misalignment is not over -3 to 3°

      • Make sure the mount cushion is not at an angle by first temporarily installing the mount cushion to the member before installing SST.

      • Before using SST bolts, apply hypoid gear oil to their threads.

      • Be sure to combine SST properly.

      • Confirm that SST contacts the entire seat surface of the mount cushion.

      • Do not install SST bolts at an angle.

      • Make sure SST bolts are tightened equally.

  5. INSTALL REAR NO. 2 DIFFERENTIAL MOUNT CUSHION


    1. Pass SST bolt through the area shown in the illustration, and install the No. 2 mount cushion.

      SST
      09570-24011
      A01H1W2E01

      Note


      • Make sure the mount cushion installation angle misalignment is not over -3 to 3°.

      • Make sure the mount cushion is not at an angle by first temporarily installing the mount cushion to the member before installing SST.

      • Before using SST bolt, apply hypoid gear oil to their threads.

      • Be sure to combine SST properly.

      • Confirm that SST contacts the entire seat surface of the mount cushion.

      • Do not install SST bolts at an angle.

  6. TEMPORARILY INSTALL REAR UPPER NO. 2 CONTROL ARM ASSEMBLY LH

    A01H0SX

    1. Temporarily install the control arm with the bolt, nut and washer to the suspension member.

  7. TEMPORARILY INSTALL REAR UPPER NO. 2 CONTROL ARM ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  8. TEMPORARILY INSTALL REAR UPPER NO. 1 CONTROL ARM ASSEMBLY LH

    A01H0EW

    1. Temporarily install the control arm with the bolt, nut and washer to the suspension member.

  9. TEMPORARILY INSTALL REAR UPPER NO. 1 CONTROL ARM ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  10. TEMPORARILY INSTALL TOE CONTROL LINK SUB-ASSEMBLY LH

    A01GW33

    1. A01GZMCE05
      Text in Illustration
      *1 No. 2 Suspension Toe Adjust Plate
      *a Matchmark

      Insert the toe adjust cam from the rear of the vehicle and connect the toe control link. Then temporarily install the No. 2 suspension toe adjust plate with the nut.

      Note

      Align the matchmarks of the No. 2 suspension toe adjust plate and suspension member.

  11. TEMPORARILY INSTALL TOE CONTROL LINK SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  12. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

    A01GX9E

    1. Temporarily install the No. 1 suspension arm with the bolt and nut to the suspension member.

  13. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  14. INSTALL REAR SUSPENSION MEMBER DAMPER


    1. A01GZ3U

      Install the rear suspension member damper with the 3 bolts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  15. INSTALL REAR ACTIVE STABILIZER CONTROL ACTUATOR ASSEMBLY (w/ Active Stabilizer)


    1. A01GXFXE01

      First, temporarily install bolt 1. Then install bolts 2, 3 and 4. Then tighten bolt 5.

      Torque:
      51 N*m  { 520 kgf*cm, 38 ft.*lbf }
    2. A01H0V3

      Attach the 2 claws, and install the wire harness to the suspension member.

  16. INSTALL REAR STABILIZER BAR (w/o Active Stabilizer)

    A01H05EE02

    1. Make sure the bracket's arrows face the front of the vehicle.

      Text in Illustration
      A01GYOB Front Side
    2. A01GZ0ME04
      Text in Illustration
      *1 Rear Suspension Member

      First, temporarily install bolt 1. Then install bolts 2, 3 and 4. Then tighten bolt 5.

      Torque:
      51 N*m  { 520 kgf*cm, 38 ft.*lbf }

  17. INSTALL PARKING BRAKE WITH BRACKET ACTUATOR ASSEMBLY


    1. A01GX1G

      Install the actuator with the 3 nuts.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }
    2. A01H06B

      Install the 3 harness clamps to the member.

    3. A01H0MZ

      Install the bolt and 5 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    4. Attach the clamp to the member.

  18. INSTALL REAR STABILIZER LINK ASSEMBLY LH

    A01H26R

    1. Install the stabilizer link with the nut to the stabilizer bar.

      Torque:
      89 N*m  { 908 kgf*cm, 66 ft.*lbf }

  19. INSTALL REAR STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  20. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY


    1. A01H1F0E01
      Text in Illustration
      *1 Attachment
      *2 Engine Lifter
      *a Attachment placement location

      Support the rear suspension member sub-assembly with an engine lifter using 4 attachments or equivalent tools.

      Note


      • Make sure to secure the rear suspension member sub-assembly to prevent it from dropping.

      • Use the attachments to keep the rear suspension member sub-assembly level.

      • The rear suspension member sub-assembly is a heavy component. Make sure that it is supported securely.

    2. Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and the body.

      Note

      When raising the rear suspension member subassembly, be careful not to damage the vehicle body or other components installed on the vehicle.

    3. A01GZGUE02
      Text in Illustration
      *A w/ Active Stabilizer

      w/ Active Stabilizer:


      1. Attach the 3 claws to install the wire harness grommet of the active stabilizer control actuator.

        Tech Tips

        Install the grommet so that the arrow of the grommet is facing the top of the vehicle.

    4. for Sports Package:

      A01H1CME03
      Text in Illustration
      *A for Sports Package *B for Standard
      *1 Suspension Member Stopper Lower RH *2 Suspension Member Stopper Lower LH

      1. Install the 2 member stoppers with the 4 bolts labeled B, and install the 4 bolts labeled A.

        Torque:
        for bolt A
        19 N*m  { 194 kgf*cm, 14 ft.*lbf }
        for bolt B
        127 N*m  { 1295 kgf*cm, 94 ft.*lbf }

    5. for Standard:


      1. Install the 4 bolts labeled B.

        Torque:
        127 N*m  { 1295 kgf*cm, 94 ft.*lbf }

  21. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY WITH DRIVE SHAFT

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  22. INSTALL LOAD SENSING VALVE SENSOR BRACKET


    1. Install the bracket to the toe control link with the bolt.

  23. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH


    1. A01GXVR

      Install the height control sensor with the 2 bolts.

      Torque:
      14 N*m  { 138 kgf*cm, 10 ft.*lbf }

      Note

      Do not drop the height control sensor. If it is dropped, replace it with a new one.

    2. A01GYBJE03

      Align the matchmarks on the height control sensor link and bracket.

    3. Install the nut to the height control sensor link.

      Torque:
      5.3 N*m  { 54 kgf*cm, 47 in.*lbf }

    4. Connect the connector.

  24. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  25. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

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  26. INSTALL REAR AXLE ASSEMBLY LH

    Click here

  27. INSTALL REAR AXLE ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  28. INSTALL ELECTRIC PARKING BRAKE ACTUATOR CAP

    Click here

  29. CONNECT ELECTRIC PARKING BRAKE ACTUATOR CONNECTOR

    Click here

  30. CONNECT REAR ACTIVE STABILIZER CONTROL ACTUATOR CONNECTOR (w/ Active Stabilizer)

    A01GXGV

    1. Attach the 2 clamps to install the wire harness to the body.

    2. A01H1DVE01

      Connect the actuator connector labeled A.

    3. Connect the actuator connector labeled B.


      1. Connect the actuator connector. (*1)

      2. Rotate the lever in the direction of the arrow until a "click" sound is heard. (*2)

      3. Lock the lever's lock. (*3)

    4. A01H14I

      Attach the wire harness clamp to the bracket.

  31. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY LH

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  32. INSTALL REAR WHEEL HOUSE LINER LH

    A01H1OKE02
    Text in Illustration
    *1 Front Side
    *2 Rear Side

    1. Install the liner with the 3 screws, 11 nuts, 2 clips to the vehicle side.

  33. INSTALL REAR WHEEL HOUSE LINER RH

    Tech Tips

    Use the same procedures described for the LH side.

  34. STABILIZE SUSPENSION

    A01GYYO

    1. Install the rear tires.

      Torque:
      140 N*m  { 1428 kgf*cm, 103 ft.*lbf }

    2. Lower the vehicle and start the engine. Then fill the pneumatic cylinder assembly with rear shock absorber with air.

    3. Lower the vehicle and bounce it up and down several times to stabilize the rear suspension.

    4. Remove the rear tires.

    5. Jack up the axle carrier with a wooden block between the jack and axle carrier. Apply a load to the suspension so that the rear drive shaft assembly is placed in a horizontal position.

  35. TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH


    1. A01GZN7E02

      Tighten the nut.

      Torque:
      150 N*m  { 1530 kgf*cm, 111 ft.*lbf }
    2. A01GX4B

      Tighten the nut.

      Torque:
      225 N*m  { 2294 kgf*cm, 166 ft.*lbf }

  36. TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  37. TIGHTEN PNEUMATIC CYLINDER WITH REAR SHOCK ABSORBER ASSEMBLY LH


    1. Tighten the nut on the axle carrier.

      Torque:
      80 N*m  { 816 kgf*cm, 59 ft.*lbf }

  38. TIGHTEN PNEUMATIC CYLINDER WITH REAR SHOCK ABSORBER ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  39. INSPECT REAR UPPER NO. 1 CONTROL ARM BALL JOINT LOOSENESS

    A01H0XP

    1. Jack up the vehicle.

    2. Shake the suspension arm by hand and check for looseness.

      OK
      No looseness is felt

  40. INSPECT REAR UPPER NO. 2 CONTROL ARM BALL JOINT LOOSENESS

    A01H0KH

    1. Jack up the vehicle.

    2. Shake the suspension arm by hand and check for looseness.

      OK
      No looseness is felt

  41. INSPECT REAR NO. 1 SUSPENSION ARM BALL JOINT LOOSENESS

    A01H11D

    1. Jack up the vehicle.

    2. Shake the suspension arm by hand and check for looseness.

      OK
      No looseness is felt

  42. INSPECT TOE CONTROL LINK BALL JOINT LOOSENESS

    A01GXRU

    1. Jack up the vehicle.

    2. Shake the suspension link by hand and check for looseness.

      OK
      No looseness is felt

  43. INSTALL REAR WHEEL

    Torque:
    140 N*m  { 1428 kgf*cm, 103 ft.*lbf }

  44. CHECK SUSPENSION CONTROL SYSTEM

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  45. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

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  46. ADJUST HEADLIGHT ASSEMBLY

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  47. ADJUST OBJECT RECOGNITION CAMERA

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