DIFFERENTIAL CARRIER ASSEMBLY INSTALLATION


  1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY


    1. Place the rear differential carrier assembly on a transmission jack.

      CAUTION:


      • As the rear differential carrier assembly is very heavy, securely support it with a transmission jack.

      • Perform this procedure with several people supporting the rear differential carrier assembly so that it does not tilt or fall.

    2. Slowly raise the transmission jack so that the rear differential carrier is at its installation position.

      Note

      When installing the rear differential carrier assembly, do not damage the installation surface.

    3. A01GWOZE01

      Temporarily install the rear differential mount stopper upper and lower with 2 new bolts (B).

    4. Temporarily install 2 new bolts (A).

    5. Temporarily install a new bolt (C).

    6. Using SST and a 12 mm socket hexagon wrench, tighten the 2 bolts (A).

      SST
      09961-00950
      Torque:
      without SST
      103 N*m  { 1050 kgf*cm, 76 ft.*lbf }
      with SST
      75 N*m  { 764 kgf*cm, 55 ft.*lbf }

      Note


      • Use a torque wrench with a fulcrum length of 400 mm (15.7 in.)

      • The torque value for use with SST is effective when SST is parallel to the torque wrench.

      • Tighten the bolts so that they do not interfere with the bolt holes of the mount cushions.

    7. Using SST and a 12 mm socket hexagon wrench, tighten the bolt (C).

      Torque:
      without SST
      103 N*m  { 1050 kgf*cm, 76 ft.*lbf }
      with SST
      75 N*m  { 764 kgf*cm, 55 ft.*lbf }

      Note


      • Use a torque wrench with a fulcrum length of 400 mm (15.7 in.)

      • The torque value for use with SST is effective when SST is parallel to the torque wrench.

      • Tighten the bolts so that they do not interfere with the bolt holes of the mount cushions.

    8. Tighten the 2 bolts (B).

      Torque:
      105 N*m  { 1071 kgf*cm, 77 ft.*lbf }

      Note

      Make sure that the rear differential mount stopper upper and lower are not shifted or tilted.

  2. INSTALL DRIVE SHAFT ASSEMBLY

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  3. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

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  4. ADD REAR DIFFERENTIAL OIL


    1. for Front Differential:


      1. A01H1DIE01

        Add differential oil so that the oil level is between 0 to 5 mm (0 to 0.197 in.) from the bottom lip of the differential filler plug hole.

        Note


        • Too much or too little oil will lead to differential problems.

        • After changing the oil, drive the vehicle and then check the oil level again.

        Oil type
        Toyota Genuine Differential Gear Oil LT 75W-85 GL-5 or equivalent.
        Capacity
        0.7 to 0.8 liters (0.74 to 0.84 US qts., 0.62 to 0.70 Imp. qts.)
      2. A01H27B

        Using a 10 mm hexagon wrench, install a new gasket and the filler plug.

        Torque:
        39 N*m  { 398 kgf*cm, 29 ft.*lbf }

    2. for Rear Differential:


      1. A01GYOJE01

        Add differential oil so that the oil level is between 0 to 5 mm (0 to 0.196 in.) from the bottom lip of the differential filler plug hole.

        Note


        • Too much or too little oil will lead to differential problems.

        • After changing the oil, drive the vehicle and then check the oil level again.

        Oil type
        Toyota Genuine Differential Gear Oil LX 75W-85 GL-5 or equivalent
        Capacity
        1.3 to 1.4 liters (1.38 to 1.47 US qts., 1.15 to 1.23 Imp. qts.)
      2. A01H1J4

        Using a 10 mm hexagon wrench, install a new gasket and the filler plug.

        Torque:
        49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  5. INSPECT FOR DIFFERENTIAL OIL LEAK

  6. INSTALL REAR WHEELS

    Torque:
    140 N*m  { 1428 kgf*cm, 103 ft.*lbf }

  7. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

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  8. CHECK FOR SPEED SENSOR SIGNAL

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