MOTOR WATER JACKET COVER ASSEMBLY REMOVAL


  1. REMOVE ENGINE ROOM SIDE COVER RH


    1. A01GWGRE01

      for LHD:

      Remove the 5 clips and engine room side cover RH.

      Note

      Remove the clip labeled A by turning it to prevent the engine room side cover RH and bracket from being damaged.

      Tech Tips

      The clip labeled A cannot be removed from the engine room side cover RH.

    2. A01H09J

      for RHD:

      Remove the 5 clips and engine room side cover RH.

  2. REMOVE ENGINE ROOM SIDE COVER LH


    1. A01GWZN

      for LHD:

      Remove the 5 clips and engine room side cover LH.

    2. A01GXEIE01

      for RHD:

      Remove the 5 clips and engine room side cover LH.

      Note

      Remove the clip labeled A by turning it to prevent the engine room side cover LH and bracket from being damaged.

      Tech Tips

      The clip labeled A cannot be removed from the engine room side cover LH.

  3. REMOVE FRONT CENTER FLOOR COVER (w/ Cover)


    1. A01GYNV

      Remove the 3 screws, 2 bolts, clip and front center floor cover.

  4. DRAIN COOLANT (for Inverter)

    Note


    • Do not reuse the drained coolant because it may contain foreign objects.

    • Collect the drained coolant and measure its volume to establish a benchmark. When adding coolant, make sure to add more coolant than the measured amount.


    1. Remove the inverter reserve tank cap.

      CAUTION:

      To avoid the danger of being burned, do not remove the inverter reserve tank cap while the coolant for the inverter is still hot.

      Note

      Do not remove the plug from the tube.

    2. A01GZ5N

      Using a hexagon wrench 10 mm, remove the drain plug indicated in the illustration and drain the coolant.

      CAUTION:

      Use caution when handling coolant immediately after driving or in summer because it may be hot.

    3. Using a hexagon wrench 10 mm, install the drain plug with a new gasket.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }
    4. Measure the volume of the drained coolant.

  5. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY


    1. A01GW2X

      Remove the 2 nuts and 2 bolts from the exhaust manifold LH and RH.

    2. Remove the 2 bolts and No. 1 exhaust pipe support bracket sub-assembly.

  6. REMOVE MOTOR WATER JACKET COVER ASSEMBLY


    1. A01H0G0

      Remove the 12 bolts.

    2. A01GZ7P

      Insert the blade of an oil pan cutter between the transmission. Cut through the applied sealer and remove the motor water jacket cover assembly.

      Note

      Be careful not to damage the contact surfaces of the motor water jacket cover assembly.