OIL PUMP ASSEMBLY REMOVAL


  1. REMOVE LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

    A01GWKI

  2. REMOVE DECK BOARD ASSEMBLY (w/o Spare Tire)

    A01GZ3P

  3. REMOVE DECK TRIM SIDE BOARD LH (w/o Spare Tire)


    1. A01GXQQ

      Detach the 2 clips and remove the deck trim side board LH.

  4. REMOVE BATTERY SERVICE HOLE COVER LH


    1. A01GZIME02
      Text in Illustration
      *A for Standard
      *B for Ottoman
      *1 Fastening Tape

      Detach the clip, fastening tape and remove the battery service hole cover LH.

  5. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the auxiliary battery terminal notice before proceeding with work Click here.

  6. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  7. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01GZ6XE01

      While using both hands, lift the rear side of the V-bank cover sub-assembly upwards to detach the 4 clips labeled B. Slide the V-bank cover sub-assembly towards the front of the vehicle to detach the 2 clips labeled A, and remove the V-bank cover sub-assembly.

      Note

      The V-bank cover sub-assembly may be damaged if its front and rear are lifted at the same time.

  8. REMOVE AIR CLEANER INLET COVER SUB-ASSEMBLY


    1. A01GWDEE01

      Remove the 5 clips labeled A.

    2. Lift up the air cleaner inlet cover sub-assembly to detach the 4 clips labeled B, and remove the air cleaner inlet cover sub-assembly.

  9. REMOVE NO. 1 AIR CLEANER INLET


    1. A01GY2C

      Remove the 2 bolts.

    2. A01H12BE01

      Hold the No. 1 air cleaner inlet by the protrusions labeled A and B, and detach the connections.

    3. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion labeled C.

    4. Hold the No. 1 air cleaner inlet by the protrusions labeled D and E, and detach the connections.

    5. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion labeled F.

  10. REMOVE ENGINE ROOM SIDE COVER RH


    1. A01GWGRE01

      for LHD:

      Remove the 5 clips and engine room side cover RH.

      Note

      Remove the clip labeled A by turning it to prevent the engine room side cover RH and bracket from being damaged.

      Tech Tips

      The clip labeled A cannot be removed from the engine room side cover RH.

    2. A01H09J

      for RHD:

      Remove the 5 clips and engine room side cover RH.

  11. REMOVE ENGINE ROOM SIDE COVER LH


    1. A01GWZN

      for LHD:

      Remove the 5 clips and engine room side cover LH.

    2. A01GXEIE01

      for RHD:

      Remove the 5 clips and engine room side cover LH.

      Note

      Remove the clip labeled A by turning it to prevent the engine room side cover LH and bracket from being damaged.

      Tech Tips

      The clip labeled A cannot be removed from the engine room side cover LH.

  12. REMOVE COOL AIR INTAKE DUCT SEAL


    1. A01GXJI

      Remove the 4 clips and cool air intake duct seal.

  13. REMOVE INTAKE AIR CONNECTOR PIPE

    A01GYHY

    1. Disconnect the No. 1 ventilation hose and No. 2 ventilation hose from the intake air connector pipe.

    2. Using a clip remover, detach the 2 wire harness clamps.

    3. Loosen the 3 hose clamps, and remove the intake air connector pipe.

  14. DISCONNECT OIL PUMP MOTOR CONTROLLER CONNECTOR

    Note

    Be sure to perform the procedure as described below. Do not turn the power switch on (READY) before reconnecting the cable to the negative battery terminal.


    1. A01GXWH

      Disconnect the connector from the oil pump motor controller.

    2. Applicable period (2007/04 - 2007/12)


      1. A01GYJ9E01

        Pull the lever to release the lock on the connector.

      2. A01H18AE01

        Release the lock lever on the connector as shown in the illustration. Disconnect the connector from the oil pump motor controller.

        Note

        When disconnecting the connector, do not apply excessive force to the wire harness.

      3. Disconnect the clamp.

        Note

        When disconnecting the clamp, do not apply excessive force to the wire harness.

    3. Applicable period (2007/12 -)


      1. A01H14TE01

        Release the lock on the connector.

      2. A01GW23E01

        Release the lock lever on the connector as shown in the illustration. Disconnect the connector from the oil pump motor controller.

        Note

        When disconnecting the connector, do not apply excessive force to the wire harness.

      3. Disconnect the clamp.

        Note

        When disconnecting the clamp, do not apply excessive force to the wire harness.

  15. REMOVE FRONT CENTER FLOOR COVER (w/ Cover)


    1. A01GYNV

      Remove the 3 screws, 2 bolts, clip and front center floor cover.

  16. REMOVE NO. 2 ENGINE UNDER COVER


    1. A01H1Z8

      Remove the 4 screws, 2 clips and No. 2 engine under cover.

  17. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH


    1. A01H0ML

      Remove the 5 screws and front wheel opening extension pad LH.

  18. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

    Tech Tips

    Use the same procedure described for the LH side.

  19. REMOVE NO. 1 ENGINE UNDER COVER


    1. A01GYE9

      Remove the 13 screws, 7 clips and No. 1 engine under cover.

  20. REMOVE FRONT LOWER SUSPENSION MEMBER PROTECTOR


    1. A01H26P

      Remove the 9 bolts and front lower suspension member protector.

  21. DRAIN TRANSMISSION FLUID


    1. A01H012

      Remove the drain plug and gasket, and drain the ATF.

    2. Install a new gasket and the drain plug.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  22. DRAIN INVERTER COOLANT (for LHD)

    Note


    • Do not reuse the drained coolant because it may contain foreign objects.

    • Collect the drained coolant and measure its volume to establish a benchmark. When adding coolant, make sure to add more coolant than the measured amount.


    1. Remove the inverter reserve tank cap.

      CAUTION:

      To avoid the danger of being burned, do not remove the inverter reserve tank cap while the coolant for the inverter is still hot.

      Note

      Do not remove the plug from the tube.

    2. A01GZ5N

      Using a hexagon wrench 10 mm, remove the drain plug indicated in the illustration and drain the coolant.

      CAUTION:

      Use caution when handling coolant immediately after driving or in summer because it may be hot.

    3. Using a hexagon wrench 10 mm, install the drain plug with a new gasket.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

    4. Measure the volume of the drained coolant.

  23. DISCONNECT INLET OIL COOLER HOSE


    1. A01H2CF

      Disconnect the No. 2 oil cooler inlet hose from the radiator assembly.

      Note

      Place a container under the connection before disconnecting the oil cooler hose because oil in the hose may spill out.

  24. DISCONNECT OUTLET OIL COOLER HOSE


    1. A01H0PO

      Disconnect the No. 2 oil cooler outlet hose from the radiator assembly.

      Note

      Place a container under the connection before disconnecting the oil cooler hose because oil in the hose may spill out.

  25. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY


    1. A01GW2X

      Remove the 2 nuts and 2 bolts from the exhaust manifold LH and RH.

    2. Remove the 2 bolts and No. 1 exhaust pipe support bracket sub-assembly.

  26. DISCONNECT WIRE HARNESS


    1. Separate the 9 wire harness clamps and connector from the hybrid vehicle transmission assembly.

      A01GYJ1E01

  27. DISCONNECT OUTLET NO. 1 HYBRID WATER PUMP PIPE (for LHD)


    1. A01GZAQ

      Remove the clip and disconnect the water pump hose.

    2. A01H0UZ

      Remove the 2 bolts and clip, and disconnect the outlet No. 1 hybrid water pump pipe.

  28. DISCONNECT OIL COOLER TUBE (for LHD)


    1. Disconnect the 2 oil cooler hoses.

      A01H0IS

      Note

      Do not touch any parts that may be hot, such as the exhaust pipe.

      Tech Tips

      Cover each disconnected oil cooler hose with a plastic bag or tape to prevent fluid from dripping.

    2. Remove the 3 bolts and oil cooler tube.

  29. DISCONNECT OIL COOLER TUBE (for RHD)


    1. A01GY6S

      Remove the bolt and wire harness clamp bracket.

    2. Disconnect the 2 oil cooler hoses.

      A01GWUO

      Note

      Do not touch any parts that may be hot, such as the exhaust pipe.

      Tech Tips

      Cover each disconnected oil cooler hose with a plastic bag or tape to prevent fluid from dripping.

    3. Remove the 3 bolts and oil cooler tube.

  30. REMOVE OIL WITH MOTOR PUMP ASSEMBLY


    1. A01GZJVE01

      Disconnect the transmission breather hose from the oil with motor pump assembly.

    2. Using SST, remove the 4 bolts, oil with motor pump and gasket from the hybrid vehicle transmission assembly.

      SST
      09961-00950