HYBRID VEHICLE CONVERTER INSTALLATION

INSTALL HV CONVERTER

CAUTION:

Be sure to wear insulated gloves.
1. Install the hybrid vehicle converter with the 4 nuts.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
2. Attach the 4 clamps.
  
  Note
  
  If a wire harness clamp is damaged, replace it with a new one.
3. Connect the 3 connectors.
INSTALL NO. 2 HYBRID VEHICLE CONVERTER SIGNAL WIRE

CAUTION:

Be sure to wear insulated gloves.
1. Connect the connector to install the No. 2 hybrid vehicle converter signal wire.
INSTALL CONVERTER COOLING BLOWER BRACKET

CAUTION:

Be sure to wear insulated gloves.
1. Attach the 2 clamps to install the converter cooling blower bracket.
INSTALL HV CONVERTER POWER SUPPLY WIRE

CAUTION:

Be sure to wear insulated gloves.
1. Attach the clamp.
2. Install the hybrid vehicle converter power supply wire with the nut.
  
  Torque:
  
  9.0 N*m { 92 kgf*cm, 80 in.*lbf }
INSTALL CONVERTER COOLING BLOWER

CAUTION:

Be sure to wear insulated gloves.
1. Attach the 2 claws.
2. Install the converter cooling blower with the 2 nuts and bolt.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
3. Attach the clamp and connect the connector.
INSTALL CONVERTER WIRE BRACKET
CAUTION:

Be sure to wear insulated gloves.
1. Install the converter wire bracket with the 2 nuts in the direction shown in the illustration.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
2. Attach the clamp.
INSTALL CONVERTER COOLING EXHAUST DUCT

CAUTION:

Be sure to wear insulated gloves.
1. Attach the clamp and 2 claws to install the converter cooling exhaust duct.
2. Install the clip.
INSTALL NO. 8 HYBRID VEHICLE BATTERY SHIELD SUB-ASSEMBLY
CAUTION:

Be sure to wear insulated gloves.
1. Install the No. 8 hybrid vehicle battery shield sub-assembly as shown in the illustration.
2. Install the 5 nuts and bolt.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
3. Attach the clamp.
INSTALL NO. 4 HYBRID BATTERY SHIELD PANEL

CAUTION:

Be sure to wear insulated gloves.
1. Install the No. 4 hybrid battery shield panel with the 6 nuts and bolt.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
INSTALL REAR HYBRID BATTERY WITH LABEL SHIELD
CAUTION:

Be sure to wear insulated gloves.
1. Install the rear hybrid battery with label shield with the 2 nuts and 3 bolts in the order shown in the illustration.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

CAUTION:

Be sure to wear insulated gloves.
1. Install the No. 1 hybrid battery intake duct with the 3 clips.
INSTALL BATTERY COOLING BLOWER ASSEMBLY (for Lower Side)
CAUTION:

Be sure to wear insulated gloves.
1. Attach the 2 claws to install the battery cooling blower assembly (for lower side).
2. Install the nut and 2 bolts in the order shown in the illustration.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
3. Connect the connector.
4. Attach the clamp.

INSTALL NO. 4 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves.

Install the No. 4 hybrid vehicle battery carrier bracket sub-assembly with the 4 nuts and 3 bolts.

Torque:

7.5 N*m { 76 kgf*cm, 66 in.*lbf }

Install the No. 1 hybrid battery packing as shown in the illustration.

Text in Illustration
*a	Align with edge of metal plate (reference point)	*b	Make sure No. 1 hybrid battery packing does not cover bolt
*c	Align with edge of weld (reference point)	*d	LH
*e	FR	-	-

INSTALL NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves.
1. Install the No. 1 hybrid battery shield sub-assembly with the 2 nuts.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
INSTALL NO. 4 HYBRID BATTERY INTAKE DUCT
1. Attach the 2 claws to install the No. 4 hybrid battery intake duct to the battery cooling blower assembly (for upper side).
INSTALL BATTERY COOLING BLOWER ASSEMBLY (for Upper Side)
CAUTION:

Be sure to wear insulated gloves.
1. Install the battery cooling blower assembly (for upper side) with the nut and 2 bolts in the order shown in the illustration.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
2. Connect the connector.
INSTALL NO. 6 HYBRID VEHICLE BATTERY SHIELD SUB-ASSEMBLY
CAUTION:

Be sure to wear insulated gloves.
1. Install the No. 6 hybrid vehicle battery shield sub-assembly with the 3 nuts and 3 bolts in the order shown in the illustration.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
INSTALL HV BATTERY
1. Install the HV battery to the vehicle Click here.