HYBRID VEHICLE CONVERTER REMOVAL


  1. REMOVE HV BATTERY


    1. Remove the HV battery from the vehicle Click here.

  2. REMOVE NO. 6 HYBRID VEHICLE BATTERY SHIELD SUB-ASSEMBLY

    A01H0JL

    CAUTION:

    Be sure to wear insulated gloves.


    1. Remove the 3 nuts, 3 bolts and No. 6 hybrid vehicle battery shield sub-assembly.

  3. REMOVE BATTERY COOLING BLOWER ASSEMBLY (for Upper Side)

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    CAUTION:

    Be sure to wear insulating gloves.


    1. Disconnect the connector.

    2. Remove the nut, 2 bolts and battery cooling blower assembly (for upper side).

  4. REMOVE NO. 4 HYBRID BATTERY INTAKE DUCT

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    CAUTION:

    Be sure to wear insulating gloves.


    1. Detach the 2 claws and remove the No. 4 hybrid battery intake duct from the battery cooling blower assembly (for upper side).

  5. REMOVE NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

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    CAUTION:

    Be sure to wear insulated gloves.


    1. Remove the 2 nuts and No. 1 hybrid battery shield sub-assembly.

  6. REMOVE NO. 4 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

    A01GYH4

    CAUTION:

    Be sure to wear insulated gloves.


    1. Remove the No. 1 hybrid battery packing.

    2. Remove the 4 nuts, 3 bolts and No. 4 hybrid vehicle battery carrier bracket sub-assembly.

  7. REMOVE BATTERY COOLING BLOWER ASSEMBLY (for Lower Side)

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    CAUTION:

    Be sure to wear insulating gloves.


    1. Detach the clamp and disconnect the connector.

    2. Remove the nut and 2 bolts.

    3. Detach the 2 claws and remove the battery cooling blower assembly (for lower side).

  8. REMOVE NO. 1 HYBRID BATTERY INTAKE DUCT

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    CAUTION:

    Be sure to wear insulated gloves.


    1. Remove the 3 clips and No. 1 hybrid battery intake duct.

  9. REMOVE REAR HYBRID BATTERY WITH LABEL SHIELD

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    CAUTION:

    Be sure to wear insulated gloves.


    1. Remove the 2 nuts, 3 bolts and rear hybrid battery with label shield.

  10. REMOVE NO. 4 HYBRID BATTERY SHIELD PANEL

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    CAUTION:

    Be sure to wear insulated gloves.


    1. Remove the 6 nuts, bolt and No. 4 hybrid battery shield panel.

  11. REMOVE NO. 8 HYBRID VEHICLE BATTERY SHIELD SUB-ASSEMBLY

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    CAUTION:

    Be sure to wear insulated gloves.


    1. Detach the clamp.

    2. Remove the 5 nuts, bolt and No. 8 hybrid vehicle battery shield sub-assembly as shown in the illustration.

  12. REMOVE CONVERTER COOLING EXHAUST DUCT

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    CAUTION:

    Be sure to wear insulated gloves.


    1. Remove the clip.

    2. Detach the clamp and 2 claws and remove the converter cooling exhaust duct.

  13. REMOVE CONVERTER WIRE BRACKET

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    CAUTION:

    Be sure to wear insulated gloves.


    1. Detach the clamp.

    2. Remove the 2 nuts and converter wire bracket.

  14. REMOVE CONVERTER COOLING BLOWER

    A01H0VP

    CAUTION:

    Be sure to wear insulated gloves.


    1. Detach the clamp and disconnect the connector.

    2. Remove the 2 nuts and bolt.

    3. Detach the 2 claws and remove the converter cooling blower.

  15. REMOVE HV CONVERTER POWER SUPPLY WIRE

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    CAUTION:

    Be sure to wear insulated gloves.


    1. Detach the clamp.

    2. Remove the nut and hybrid vehicle converter power supply wire.

  16. REMOVE CONVERTER COOLING BLOWER BRACKET

    A01GZA6

    CAUTION:

    Be sure to wear insulated gloves.


    1. Detach the 2 clamps and remove the converter cooling blower bracket.

  17. REMOVE NO. 2 HYBRID VEHICLE CONVERTER SIGNAL WIRE

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    CAUTION:

    Be sure to wear insulated gloves.


    1. Disconnect the connector and remove the No. 2 hybrid vehicle converter signal wire.

  18. REMOVE HV CONVERTER

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    CAUTION:

    Be sure to wear insulated gloves.


    1. Disconnect the 3 connectors.

    2. Detach the 4 clamps.

    3. Remove the 4 nuts and hybrid vehicle converter.