HV RELAY ASSEMBLY INSTALLATION

INSTALL ELECTRIC VEHICLE FUSE
1. Install the 2 electric vehicle fuses with the 4 bolts.
  
  Torque:
  
  4.5 N*m { 46 kgf*cm, 40 in.*lbf }
  
  Note
  
  Be sure to use a torque wrench to tighten the bolts.
INSTALL HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

CAUTION:

Be sure to wear insulated gloves.
1. Connect the 8 connectors.
2. Install the hybrid battery junction block assembly with the 3 nuts.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
INSTALL HYBRID BATTERY TERMINAL BLOCK
CAUTION:

Be sure to wear insulated gloves.
1. Install the hybrid battery terminal block with the 3 nuts and bolt in the order shown in the illustration.
  
  Torque:
  
  for bolt
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
  
  for nut (Except hybrid battery junction block assembly terminal)
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
  
  for nut (Hybrid battery junction block assembly terminal)
  
  9.0 N*m { 92 kgf*cm, 80 in.*lbf }
  
  Note
  
  Be sure to follow the order shown when tightening the nuts and bolt.
INSTALL NO. 4 HYBRID VEHICLE BATTERY SHIELD REINFORCEMENT
CAUTION:

Be sure to wear insulated gloves.
1. Install the No. 4 hybrid vehicle battery shield reinforcement with the 3 nuts.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
INSTALL NO. 3 HYBRID BATTERY INTAKE DUCT

CAUTION:

Be sure to wear insulated gloves.
1. Install the No. 3 hybrid battery intake duct and connect the intake air temperature sensor.
INSTALL REAR HYBRID BATTERY WITH LABEL SHIELD
CAUTION:

Be sure to wear insulated gloves.
1. Install the rear hybrid battery with label shield with the 2 nuts and 3 bolts in the order shown in the illustration.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

CAUTION:

Be sure to wear insulated gloves.
1. Install the No. 1 hybrid battery intake duct with the 3 clips.
INSTALL BATTERY COOLING BLOWER ASSEMBLY (for Lower Side)
CAUTION:

Be sure to wear insulated gloves.
1. Attach the 2 claws to install the battery cooling blower assembly (for lower side).
2. Install the nut and 2 bolts in the order shown in the illustration.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
3. Connect the connector.
4. Attach the clamp.

INSTALL NO. 4 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves.

Install the No. 4 hybrid vehicle battery carrier bracket sub-assembly with the 4 nuts and 3 bolts.

Torque:

7.5 N*m { 76 kgf*cm, 66 in.*lbf }

Install the No. 1 hybrid battery packing as shown in the illustration.

Text in Illustration
*a	Align with edge of metal plate (reference point)	*b	Make sure No. 1 hybrid battery packing does not cover bolt
*c	Align with edge of weld (reference point)	*d	LH
*e	FR	-	-

INSTALL NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves.
1. Install the No. 1 hybrid battery shield sub-assembly with the 2 nuts.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
INSTALL NO. 4 HYBRID BATTERY INTAKE DUCT
1. Attach the 2 claws to install the No. 4 hybrid battery intake duct to the battery cooling blower assembly (for upper side).
INSTALL BATTERY COOLING BLOWER ASSEMBLY (for Upper Side)
CAUTION:

Be sure to wear insulated gloves.
1. Install the battery cooling blower assembly (for upper side) with the nut and 2 bolts in the order shown in the illustration.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
2. Connect the connector.
INSTALL NO. 6 HYBRID VEHICLE BATTERY SHIELD SUB-ASSEMBLY
CAUTION:

Be sure to wear insulated gloves.
1. Install the No. 6 hybrid vehicle battery shield sub-assembly with the 3 nuts and 3 bolts in the order shown in the illustration.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
INSTALL HV BATTERY
1. Install the HV battery to the vehicle Click here.