HV RELAY ASSEMBLY REMOVAL

REMOVE HV BATTERY
1. Remove the HV battery from the vehicle Click here.
REMOVE NO. 6 HYBRID VEHICLE BATTERY SHIELD SUB-ASSEMBLY
CAUTION:

Be sure to wear insulated gloves.
1. Remove the 3 nuts, 3 bolts and No. 6 hybrid vehicle battery shield sub-assembly.
REMOVE BATTERY COOLING BLOWER ASSEMBLY (for Upper Side)
CAUTION:

Be sure to wear insulating gloves.
1. Disconnect the connector.
2. Remove the nut, 2 bolts and battery cooling blower assembly (for upper side).
REMOVE NO. 4 HYBRID BATTERY INTAKE DUCT
CAUTION:

Be sure to wear insulating gloves.
1. Detach the 2 claws and remove the No. 4 hybrid battery intake duct from the battery cooling blower assembly (for upper side).
REMOVE NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves.
1. Install the No. 1 hybrid battery shield sub-assembly with the 2 nuts.
  
  Torque:
  
  7.5 N*m { 76 kgf*cm, 66 in.*lbf }
REMOVE NO. 4 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY
CAUTION:

Be sure to wear insulated gloves.
1. Remove the No. 1 hybrid battery packing.
2. Remove the 4 nuts, 3 bolts and No. 4 hybrid vehicle battery carrier bracket sub-assembly.
REMOVE BATTERY COOLING BLOWER ASSEMBLY (for Lower Side)
CAUTION:

Be sure to wear insulating gloves.
1. Detach the clamp and disconnect the connector.
2. Remove the nut and 2 bolts.
3. Detach the 2 claws and remove the battery cooling blower assembly (for lower side).
REMOVE NO. 1 HYBRID BATTERY INTAKE DUCT
CAUTION:

Be sure to wear insulated gloves.
1. Remove the 3 clips and No. 1 hybrid battery intake duct.
REMOVE REAR HYBRID BATTERY WITH LABEL SHIELD
CAUTION:

Be sure to wear insulated gloves.
1. Remove the 2 nuts, 3 bolts and rear hybrid battery with label shield.
REMOVE NO. 3 HYBRID BATTERY INTAKE DUCT
CAUTION:

Be sure to wear insulated gloves.
1. Disconnect the intake air temperature sensor and remove the No. 3 hybrid battery intake duct.
REMOVE NO. 4 HYBRID VEHICLE BATTERY SHIELD REINFORCEMENT
CAUTION:

Be sure to wear insulated gloves.
1. Remove the 3 nuts and No. 4 hybrid vehicle battery shield reinforcement.
REMOVE HYBRID BATTERY TERMINAL BLOCK
CAUTION:

Be sure to wear insulated gloves.
1. Remove the 3 nuts, bolt and hybrid battery terminal block.
REMOVE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY
CAUTION:

Be sure to wear insulated gloves.
1. Disconnect the 8 connectors.
2. Remove the 3 nuts and hybrid battery junction block assembly.
  
  Note
  
  Insulate the connectors of the removed high voltage wires with insulating tape.
REMOVE ELECTRIC VEHICLE FUSE
1. Remove the 4 bolts and 2 electric vehicle fuses.