HYBRID BATTERY SYSTEM, Diagnostic DTC:P0B3D-123, P0B42-123, P0B47-123, P0B4C-123, P0B51-123, P0B56-123, P0B5B-123, P0B60-123, P0B65-123, P0B6A-123, P0B6F-123, P0B74-123, P0B79-123, P0B7E-123, P0B83-123, P0B88-123, P0B8D-123, P0B92-123, P0B97-123, P0B9C-123, P0BA1-123, P308A-123

DTC Code DTC Name
P0B3D-123 Hybrid Battery Voltage Sensor "A" Circuit Low
P0B42-123 Hybrid Battery Voltage Sensor "B" Circuit Low
P0B47-123 Hybrid Battery Voltage Sensor "C" Circuit Low
P0B4C-123 Hybrid Battery Voltage Sensor "D" Circuit Low
P0B51-123 Hybrid Battery Voltage Sensor "E" Circuit Low
P0B56-123 Hybrid Battery Voltage Sensor "F" Circuit Low
P0B5B-123 Hybrid Battery Voltage Sensor "G" Circuit Low
P0B60-123 Hybrid Battery Voltage Sensor "H" Circuit Low
P0B65-123 Hybrid Battery Voltage Sensor "I" Circuit Low
P0B6A-123 Hybrid Battery Voltage Sensor "J" Circuit Low
P0B6F-123 Hybrid Battery Voltage Sensor "K" Circuit Low
P0B74-123 Hybrid Battery Voltage Sensor "L" Circuit Low
P0B79-123 Hybrid Battery Voltage Sensor "M" Circuit Low
P0B7E-123 Hybrid Battery Voltage Sensor "N" Circuit Low
P0B83-123 Hybrid Battery Voltage Sensor "O" Circuit Low
P0B88-123 Hybrid Battery Voltage Sensor "P" Circuit Low
P0B8D-123 Hybrid Battery Voltage Sensor "Q" Circuit Low
P0B92-123 Hybrid Battery Voltage Sensor "R" Circuit Low
P0B97-123 Hybrid Battery Voltage Sensor "S" Circuit Low
P0B9C-123 Hybrid Battery Voltage Sensor "T" Circuit Low
P0BA1-123 Hybrid Battery Voltage Sensor "U" Circuit Low
P308A-123 Hybrid Battery Voltage Sensor All Circuits Low

DESCRIPTION


DTC Code DTC Detection Condition Trouble Area

P0B3D-123

P0B42-123

P0B47-123

P0B4C-123

P0B51-123

P0B56-123

P0B5B-123

P0B60-123

P0B65-123

P0B6A-123

P0B6F-123

P0B74-123

P0B79-123

P0B7E-123

P0B83-123

P0B88-123

P0B8D-123

P0B92-123

P0B97-123

P0B9C-123

P0BA1-123

 Any of the battery block voltages becomes less than 2.0 V (open circuit). (1 trip detection)

  • Battery smart unit

  • HV battery
P308A-123 All of the battery block voltages become less than 2.0 V (open circuit). (1 trip detection)

Tech Tips

Values below 2.0 V may not be indicated in the data list due to the substitution of a fail-safe value.

INSPECTION PROCEDURE

CAUTION:


  • Before inspecting the high-voltage system, take safety precautions such as wearing insulated gloves and removing the service plug grip to prevent electrical shocks. After removing the service plug grip, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.

  • After disconnecting the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.

Tech Tips

Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

PROCEDURE


  1. CHECK FOR DTCS (DTC P0AFC-123 OR P0A95-123 IS OUTPUT)


    1. Connect the intelligent tester to the DLC3.

    2. Turn the power switch on (IG).

    3. Select the following menu items: Powertrain / Hybrid Control / Trouble Codes.

    4. Check if DTCs are output.

      Result
      Result Proceed to
      P0AFC-123 or P0A95-123 is not output. A
      P0AFC-123 or P0A95-123 is output. B

    B

    GO TO DTC (P0AFC-123 OR P0A95-123) Click here

    A

  2. CHECK CONNECTOR CONNECTION CONDITION

    CAUTION:

    Be sure to wear insulated gloves.


    1. A01H0HU

      Remove the HV battery Click here.

    2. Check the connection of connector z32 of the battery smart unit.

      OK
      The connector is connected securely and there are no contact problems.

      Tech Tips

      For the removal and installation procedures related to the battery smart unit connector inspection, Click here.


    NG

    CONNECT SECURELY

    OK

  3. REPLACE BATTERY SMART UNIT

    Tech Tips

    For the removal and installation procedures related to the battery smart unit, Click here.


    NEXT

  4. CLEAR DTC (HV)


    1. Install the HV battery Click here.

    2. Connect the intelligent tester to the DLC3.

    3. Turn the power switch on (IG).

    4. Select the following menu items: Powertrain / Hybrid Control / Trouble Codes.

    5. Clear the DTCs and freeze frame data.

    6. Perform a symptom simulation test.


    NEXT

  5. RECONFIRM DTC OUTPUT (HV)


    1. Select the following menu items: Powertrain / Hybrid Control / Trouble Codes.

    2. Check if DTCs are output.

      Result
      Result Proceed to
      P0B3D-123, P0B42-123, P0B47-123, P0B4C-123, P0B51-123, P0B56-123, P0B5B-123, P0B60-123, P0B65-123, P0B6A-123, P0B6F-123, P0B74-123, P0B79-123, P0B7E-123, P0B83-123, P0B88-123, P0B8D-123, P0B92-123, P0B97-123, P0B9C-123, P0BA1-123 or P308A-123 is not output again. A
      P0B3D-123, P0B42-123, P0B47-123, P0B4C-123, P0B51-123, P0B56-123, P0B5B-123, P0B60-123, P0B65-123, P0B6A-123, P0B6F-123, P0B74-123, P0B79-123, P0B7E-123, P0B83-123, P0B88-123, P0B8D-123, P0B92-123, P0B97-123, P0B9C-123, P0BA1-123 or P308A-123 is output again. B

    B

    REPLACE HV BATTERY Click here

    A

    END (BATTERY SMART UNIT IS FAULTY)