HYBRID CONTROL SYSTEM, Diagnostic DTC:P1507-207

DTC Code DTC Name
P1507-207 PTC A/C Auxiliary Heater Disabled Low

DESCRIPTION

The hybrid vehicle control ECU monitors the hybrid vehicle converter for overloading and sends a signal to the air conditioning amplifier assembly to allow or prohibit the use of the PTC heater.

DTC No. INF Code DTC Detection Condition Trouble Area
P1507 207 Open or short to GND in the PTC heater permission signal line (DCIM)

  • Wire harness or connector

  • Hybrid vehicle converter

  • Hybrid vehicle control ECU

WIRING DIAGRAM

A01GY5KE04

INSPECTION PROCEDURE

CAUTION:


  • Before inspecting the high-voltage system or disconnecting the low voltage connector of the inverter with converter assembly, take safety precautions such as wearing insulated gloves and removing the service plug grip to prevent electrical shocks. After removing the service plug grip, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.

  • After disconnecting the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.

Tech Tips

Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

PROCEDURE


  1. CHECK DTC OUTPUT (HV)


    1. Connect the intelligent tester to the DLC3.

    2. Turn the power switch on (IG).

    3. Select the following menu items: Powertrain / Hybrid Control / Trouble Codes.

    4. Check if DTCs are output.

      Result
      Result Proceed to
      P1507-207 only is output. A
      P0AE6-225 is also output. B

    B

    GO TO DTC CHART (P0AE6-225) Click here

    A

  2. CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU CONNECTOR)


    1. Check the connections of the hybrid vehicle control ECU connectors.

      OK
      The connectors are connected securely and there are no contact problems.

    NG

    CONNECT SECURELY

    OK

  3. CHECK CONNECTOR CONNECTION CONDITION (NO. 2 BATTERY PACK WIRE CONNECTOR)


    1. A01H29WE02

      Check the connection of the No. 2 battery pack wire connector.

      OK
      The connector is connected securely and there are no contact problems.

      Tech Tips

      For the removal and installation procedures related to inspection of the connection of the No. 2 battery pack wire connector, Click here.


    NG

    CONNECT SECURELY

    OK

  4. CHECK HARNESS AND CONNECTOR (RESISTANCE VALUE OF DCIM INSIDE HYBRID VEHICLE CONTROL ECU)


    1. Turn the power switch off.

    2. A01H29WE02

      Disconnect the No. 2 battery pack wire connector.

    3. A01GXOME11

      Measure the resistance according to the value(s) in the table below.

      Standard resistance
      Tester Connection Switch Condition Specified Condition
      nS1-15 (DCIM) - Body ground Power switch off 1.5 to 2.5 kΩ

    NG

    CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - NO. 2 BATTERY PACK WIRE CONNECTOR) Click here

    OK

  5. CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONVERTER CONNECTOR)

    CAUTION:

    Be sure to wear insulated gloves.


    1. Turn the power switch off.

    2. Remove the service plug grip Click here.

      Note

      After removing the service plug grip, do not turn the power switch on (READY) unless instructed by the repair manual because this may cause a malfunction.

    3. A01H1FE
      A01H1W0

      Check the connection of the low voltage connector of the hybrid vehicle converter.

      OK
      The connector is connected securely and there are no contact problems.

      Tech Tips

      For the removal and installation procedures related to inspection of the connection of the low voltage connector of the hybrid vehicle converter, Click here.


    NG

    CONNECT SECURELY

    OK

  6. CHECK HARNESS AND CONNECTOR (NO. 2 BATTERY PACK WIRE CONNECTOR - HYBRID VEHICLE CONVERTER)

    CAUTION:

    Be sure to wear insulated gloves.


    1. A01GXEHE13

      Check that the service plug grip is not installed.

    2. Disconnect the low voltage connector from the hybrid vehicle converter.

      Tech Tips

      For the removal and installation procedures related to the low voltage connector of the hybrid vehicle converter, Click here.

    3. Measure the resistance according to the value(s) in the table below.

      Standard resistance (Check for open)
      Tester Connection Switch Condition Specified Condition
      nS1-15 (DCIM) - z82-12 (DCIM) Power switch off Below 1 Ω
      Standard resistance (Check for short)
      Tester Connection Switch Condition Specified Condition
      nS1-15 (DCIM) or z82-12 (DCIM) - Body ground and other terminals Power switch off 10 kΩ or higher

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

    REPLACE HV CONVERTER Click here

  7. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - NO. 2 BATTERY PACK WIRE CONNECTOR)


    1. Disconnect connector A76 from the hybrid vehicle control ECU.

    2. Turn the power switch off.

    3. A01H0VYE11

      Measure the resistance according to the value(s) in the table below.

      Standard resistance (Check for open)
      Tester Connection Switch Condition Specified Condition
      A76-8 (DCIM) - nS1-15 (DCIM) Power switch off Below 1 Ω
      Standard resistance (Check for short)
      Tester Connection Switch Condition Specified Condition
      A76-8 (DCIM) or nS1-15 (DCIM) - Body ground and other terminals Power switch off 10 kΩ or higher

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

    REPLACE HYBRID VEHICLE CONTROL ECU Click here