WATER PUMP REMOVAL


  1. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01GZ6XE01

      While using both hands, lift the rear side of the V-bank cover sub-assembly upwards to detach the 4 clips labeled B. Slide the V-bank cover sub-assembly towards the front of the vehicle to detach the 2 clips labeled A, and remove the V-bank cover sub-assembly.

      Note

      The V-bank cover sub-assembly may be damaged if its front and rear are lifted at the same time.

  2. REMOVE AIR CLEANER INLET COVER SUB-ASSEMBLY


    1. A01GWDEE01

      Remove the 5 clips labeled A.

    2. Lift up the air cleaner inlet cover sub-assembly to detach the 4 clips labeled B, and remove the air cleaner inlet cover sub-assembly.

  3. REMOVE ENGINE ROOM SIDE COVER RH


    1. A01GWGRE01

      for LHD:

      Remove the 5 clips and engine room side cover RH.

      Note

      Remove the clip labeled A by turning it to prevent the engine room side cover RH and bracket from being damaged.

      Tech Tips

      The clip labeled A cannot be removed from the engine room side cover RH.

    2. A01H09J

      for RHD:

      Remove the 5 clips and engine room side cover RH.

  4. REMOVE NO. 1 AIR CLEANER INLET


    1. A01GY2C

      Remove the 2 bolts.

    2. A01H12BE01

      Hold the No. 1 air cleaner inlet by the protrusions labeled A and B, and detach the connections.

    3. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion labeled C.

    4. Hold the No. 1 air cleaner inlet by the protrusions labeled D and E, and detach the connections.

    5. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion labeled F.

  5. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH


    1. A01H0ML

      Remove the 5 screws and front wheel opening extension pad LH.

  6. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

    Tech Tips

    Use the same procedure described for the LH side.

  7. REMOVE NO. 1 ENGINE UNDER COVER


    1. A01GYE9

      Remove the 13 screws, 7 clips and No. 1 engine under cover.

  8. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator reservoir cap and vent plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

      A01H1N0E01
      Text in Illustration
      *1 Radiator Reservoir *2 Radiator Reservoir Cap
      *3 Cylinder Block Drain Cock Plug *4 Vent Plug
      *5 No. 1 Radiator Hose *6 Radiator Drain Cock Plug

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. A01GX4HE02
      Text in Illustration
      *1 Vent Plug

      Remove the radiator reservoir cap, and using a 6 mm hexagon wrench, remove the vent plug.

    3. Drain the coolant.

    4. Loosen the 2 cylinder block drain cock plugs.

  9. REMOVE RADIATOR RESERVOIR ASSEMBLY


    1. A01H135

      Disconnect the 2 reservoir hoses.

    2. Remove the 2 bolts and radiator reservoir assembly.

  10. REMOVE INTAKE AIR CONNECTOR PIPE

    A01GYHY

    1. Disconnect the No. 1 ventilation hose and No. 2 ventilation hose from the intake air connector pipe.

    2. Using a clip remover, detach the 2 wire harness clamps.

    3. Loosen the 3 hose clamps, and remove the intake air connector pipe.

  11. REMOVE V-RIBBED BELT


    1. A01H0QK

      Rotate the tensioner pulley counterclockwise to loosen the V-ribbed belt tension assembly.

      Tech Tips

      The pulley bolt for the V-ribbed belt tensioner assembly has a left-handed thread.

    2. A01H1D9E01

      While turning the V-ribbed belt tensioner assembly counterclockwise, align the holes. Insert a bar with a diameter of 5 mm (0.197 in.) into the holes to fix the V-ribbed belt tensioner assembly in place.

    3. Remove the V-ribbed belt.

  12. DISCONNECT NO. 2 RADIATOR HOSE


    1. A01GY6L

      Disconnect the No. 2 radiator hose from the water inlet housing.

  13. DISCONNECT WATER HOSE SUB-ASSEMBLY


    1. A01H0Z9

      Remove the bolt and disconnect the water hose.

  14. DISCONNECT WIRE HARNESS


    1. A01GY3U

      Remove the bolt and disconnect the wire harness.

  15. DISCONNECT NO. 5 WATER BY-PASS HOSE


    1. A01GZC2

      Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the No. 5 water by-pass hose.

  16. DISCONNECT WATER INLET HOSE


    1. A01GXPK

      Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the water inlet hose.

  17. DISCONNECT INLET HEATER WATER HOSE


    1. A01GX7D

      Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the inlet heater water hose.

  18. REMOVE WATER INLET HOUSING


    1. A01GYW0

      Remove the 3 bolts, water inlet housing and gasket.

  19. REMOVE WATER PUMP PULLEY


    1. A01GXZLE01

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Remove the 4 bolts and water pump pulley.

  20. REMOVE ENGINE WATER PUMP ASSEMBLY


    1. A01GX0Q

      Remove the 9 bolts, engine water pump and gasket.